Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 391
6F–2
ENGINE EXHAUST (6VE1 3.5L)
General Description
150RW023
When inspecting or replacing exhaust system
components, make sure there is adequate clearance
from all points on the underbody to prevent overheating
the floor pan and possible damage to the passenger
compartment insulation and trim materials.
Check complete exhaust system and nearby body areas
and rear compartment lid for broken, damaged, missing
or mispositioned parts, open seams, holes, loose
connections or other deterioration which could permit
exhaust fumes to seep into the rear compartment or
passenger compartment. Dust or water in the rear
compartment may be an indication of a problem in one of
these areas. Any faulty areas should be corrected
immediately.
Hangers
Various types of hangers are used to support exhaust
system(s). These include conventional rubber straps,
rubber rings, and rubber blocks.
The installation of exhaust system supports is very
important, as improperly installed supports can cause
annoying vibrations which can be difficult to diagnose.
Three Way Catalytic Converter
The three way catalytic converter is an emission control
device added to the exhaust system to reduce pollutants
from the exhaust gas stream.
CAUTION: The catalytic converter requires the use
of unleaded fuel only.
Periodic maintenance of the exhaust system is not
required. If the vehicle is raised for other service, it is
advisable to check the condition of the complete exhaust
system.
A dual bed monolith catalytic converter is used in
combination with three way catalytic converter.
Catalytic Converter Types:
Three way (Reduction/Oxidation) catalyst
The catalyst coating on the three way (reduction)
converter contains platinum and rhodium which lowers
the levels of nitrous oxide (NOx) as well as hydrocarbons
(HC) and carbon monoxide (Co).
Gasket
The gasket must be replaced whenever a new exhaust
pipe, muffler or catalytic converter is installed.
6F–3
ENGINE EXHAUST (6VE1 3.5L)
Three Way Catalytic Converter RH and Forked Exhaust Pipe
Three Way Catalytic Converter RH and Forked Exhaust Pipe and Associated
Parts
150RY00003
Legend
(1) Front Exhaust Pipe Assembly Fixing Nuts
(2) O
2
Sensor Terminal Connector
(3) Three Way Catalytic Converter RH
(4) Mounting Rubber
(5) Forked Exhaust Pipe Fixing Bolts
(6) O
2
Sensor Terminal Connector
(7) Forked Exhaust Pipe
(8) Forked Exhaust Pipe Fixing Nuts
(9) Exhaust Silencer Fixing Nuts
(10) Forked Exhaust Pipe Fixing Bolts
Removal
1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety
stands.
3. Disconnect O
2
sensor harness connectors (2) (6).
4. Remove the forked exhaust pipe fixing bolts and nuts
(5) (8) (10) and the exhaust silencer fixing nuts (9),
then remove the forked exhaust pipe (7) and the
mass damper.
5. Remove the front exhaust pipe assembly fixing nuts
(1) and the mounting rubber (4), then remove the
three way catalytic converter (3).
Installation
1. Install the three way catalytic converter (3) and the
mounting rubber (4), and tighten the fixing nuts (1) to
the specified torque.
Torque
Nuts : 67 N·m (49 lb ft)
2. Install the forked exhaust pipe (7), and tighten the
fixing bolts (5) & nuts (8) (9) to the specified torque.
Torque
Bolts&Nuts : 43 N·m (32 lb ft)
Nuts : 43 N·m (32 lb ft)
3. Connect the O
2
sensor connectors (2) (6).
6F–4
ENGINE EXHAUST (6VE1 3.5L)
Three Way Catalytic Converter LH and Forked Exhaust Pipe
Three Way Catalytic Converter LH and Forked Exhaust Pipe and Associated
Parts
150RY00004
Legend
(1) Forked Exhaust Pipe Fixing Bolts
(2) Forked Exhaust Pipe
(3) Forked Exhaust Pipe Fixing Nuts
(4) Exhaust Silencer Fixing Nuts
(5) Forked Exhaust Pipe Fixing Bolts
(6) Mounting Rubber
(7) O
2
Sensor Terminal Connector
(8) Three Way Catalytic Converter LH
(9) O
2
Sensor Terminal Connector
(10) Front Exhaust Pipe Assembly Fixing Nuts
Removal
1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety
stands.
3. Disconnect O
2
sensor harness connectors (7) (9).
4. Remove the forked exhaust pipe fixing bolts and nuts
(1) (3) (5) and the exhaust silencer fixing nuts (4), then
remove the forked exhaust pipe (2).
5. Remove the front exhaust pipe assembly fixing nuts
(10) and the mounting rubber (6), then remove the
three way catalytic converter (8).
Installation
1. Install the three way catalytic converter (8) and the
mounting rubber (6), and tighten the fixing nuts (10) to
the specific torque.
Torque
Nuts: 67 N·m (49 lb ft)
2. Install the forked exhaust pipe (2) and tighten the
fixing bolts (1) (5) and nuts (3) (4) to the specified
torque.
Torque
Bolts&Nuts: 43 N·m (32 lb ft)
Nuts: 43 N·m (32 lb ft)
3. Connect the O
2
sensor connectors (7) (9).
6F–5
ENGINE EXHAUST (6VE1 3.5L)
Forked Exhaust Pipe
Forked Exhaust Pipe and Associated Parts
150RY00005
Legend
(1) Forked Exhaust Pipe Fixing Bolts
(2) Forked Exhaust Pipe
(3) Forked Exhaust Pipe Fixing Nuts
(4) Exhaust Silencer Fixing Nuts
(5) Forked Exhaust Pipe Fixing Bolts
Removal
1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety
stands.
3. Remove the forked exhaust pipe fixing bolts & nuts
(1) (3) (5) and the exhaust silencer fixing nuts (4), then
remove the forked exhaust pipe (2).
Installation
1. Install the forked exhaust pipe (2), and tighten the
fixing bolts (1) (5) and the nuts (3) (4) to the specified
torque.
Torque
Bolts&nuts : 43 N·m (32 lb ft)
Nuts : 43 N·m (32 lb ft)
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