Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual — part 1540
6J–2
INDUCTION (6VD1 3.2L)
Air Cleaner Element
Removal
1. Remove positive ventilation hose connector(1).
2. Remove intake air temperature sensor(2).
3. Remove air flow sensor(3).
4. Remove air cleaner duct assembly(4).
5. Remove air cleaner element(5).
130RW003
Inspection
Check the air cleaner filter for damage or dust clogging.
Replace if it is damaged, or clean if it is clogged.
Cleaning Method
Tap the air cleaner filter gently so as not to damage the
paper filter, or clean the element by blowing with
compressed air of about 490 kPa (71 psi) from the clean
side if it is extremely dirty.
130RW002
Installation
1. Install air cleaner element(5).
2. Attach the mass air cleaner duct cover to the body
completely, then clamp it with the clip(4).
3. Install air flow sensor(3).
4. Install air temprature sensor(2).
5. Install positive crankcase ventilation hose
connector(1).
130RW003
7A–1
AUTOMATIC TRANSMISSION (4L30–E)
RODEO
TRANSMISSION
CONTENTS
Automatic Transmission (4L30–E)
7A
. . . . . . . . .
Transmission Control System (4L30–E)
(V6 3.2L)
7A1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Control System (4L30–E)
(HEC 2.2L)
7A2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Transmission
7B
. . . . . . . . . . . . . . . . . . . .
Clutch
7C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION (4L30–E)
CONTENTS
Service Precaution
7A–2
. . . . . . . . . . . . . . . . . . . . . .
Construction
7A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range Reference Chart
7A–4
. . . . . . . . . . . . . . . . . .
Normal Operation of 2001 4L30–E
Transmission
7A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis
7A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Information
7A–5
. . . . . . . . . . . . . . . . . . . . . . .
General Diagnosis Procedure
7A–8
. . . . . . . . . . . . .
Preliminary Inspection Chart
7A–9
. . . . . . . . . . . . . .
Checking Transmission Fluid Level and
Condition
7A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Driving
7A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Check Trans
Indicator Chart
7A–12
. . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Symptoms
Index
7A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stall Test
7A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Pressure Test
7A–23
. . . . . . . . . . . . . . . . . . . . . .
Shift Speed Chart (V6)
7A–25
. . . . . . . . . . . . . . . . . . .
Lockup Speed Chart (V6)
7A–26
. . . . . . . . . . . . . . . .
Shift Speed Chart (HEC)
7A–27
. . . . . . . . . . . . . . . . .
Lockup Speed Chart (HEC)
7A–28
. . . . . . . . . . . . . . .
Changing Transmission Fluid
7A–29
. . . . . . . . . . . . .
Selector Lever
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Select Cable
7A–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–34
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lock Cable
7A–36
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch
7A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Assembly
7A–39
. . . . . . . . . . . . . . . . . .
Transmission and Associated Parts
7A–39
. . . . . .
Removal
7A–41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–48
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Main Case Valve Body)
7A–55
. . . . . . . . .
Removal
7A–55
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–55
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Adapter Case Valve Body)
7A–56
. . . . . . .
Removal
7A–56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–56
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Main Case)
7A–57
. . . . . . . .
Removal
7A–57
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–57
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Adapter Case)
7A–58
. . . . . .
Removal
7A–58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–58
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) (V6)
7A–59
. . . . .
Removal
7A–59
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–59
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM) (HEC)
7A–60
. . .
Removal
7A–60
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–60
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Sensor (Extension Assembly)
7A–61
. . . . . .
Removal
7A–61
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–61
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Oil Temperature Sensor
(Main Case) (V6)
7A–62
. . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–62
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–62
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Oil Temperature Sensor
(Adapter Case) (HEC)
7A–63
. . . . . . . . . . . . . . . . . . .
Removal
7A–63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–63
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Oil Seal (Converter Housing)
7A–64
. . . . . . . .
Removal
7A–64
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–64
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Oil Seal (Extension Assembly)
7A–65
. . . . . . .
Removal
7A–65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–65
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7A–2
AUTOMATIC TRANSMISSION (4L30–E)
Transmission (4L30–E)
7A–66
. . . . . . . . . . . . . . . . . .
Disassembly
7A–66
. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly
7A–71
. . . . . . . . . . . . . . . . . . . . . . . . . .
Converter Housing and Oil Pump Assembly
7A–82
Disassembled View
7A–82
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–82
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–82
. . . . . . . . . . . . . . . . . .
Reassembly
7A–82
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump
7A–83
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–83
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–83
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–83
. . . . . . . . . . . . . . . . . .
Reassembly
7A–83
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Case Valve Body
7A–84
. . . . . . . . . . . . . . . . . . .
Disassembled View
7A–84
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–85
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–85
. . . . . . . . . . . . . . . . . .
Reassembly
7A–85
. . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Case Valve Body
7A–86
. . . . . . . . . . . . . . . .
Disassembled View
7A–86
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–86
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–86
. . . . . . . . . . . . . . . . . .
Reassembly
7A–86
. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch and Sprag Unit
7A–87
. . . . . . . . . . . . . .
Disassembled View
7A–87
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–87
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–88
. . . . . . . . . . . . . . . . . .
Reassembly
7A–88
. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch
7A–88
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–88
. . . . . . . . . . . . . . . . . . . .
Disassemble
7A–89
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–89
. . . . . . . . . . . . . . . . . .
Reassembly
7A–89
. . . . . . . . . . . . . . . . . . . . . . . . . .
Sprag Unit
7A–90
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–90
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–90
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–90
. . . . . . . . . . . . . . . . . .
Reassembly
7A–90
. . . . . . . . . . . . . . . . . . . . . . . . . .
Second Clutch
7A–91
. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–91
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–91
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–92
. . . . . . . . . . . . . . . . . .
Reassembly
7A–92
. . . . . . . . . . . . . . . . . . . . . . . . . .
3–4 Accumulator Piston
7A–93
. . . . . . . . . . . . . . . . . .
Disassembled View
7A–93
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–93
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–94
. . . . . . . . . . . . . . . . . .
Reassembly
7A–94
. . . . . . . . . . . . . . . . . . . . . . . . . .
Reverse Clutch Piston and Center Support
7A–95
.
Disassembled View
7A–95
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–96
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–96
. . . . . . . . . . . . . . . . . .
Reassembly
7A–96
. . . . . . . . . . . . . . . . . . . . . . . . . .
Overrun Clutch and Turbine Shaft
7A–97
. . . . . . . . .
Disassembled View
7A–97
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–98
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
7A–98
. . . . . . . . . . . . . . . . . .
Reassembly
7A–98
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specification
7A–100
. . . . . . . . . . . . . .
General Specifications
7A–100
. . . . . . . . . . . . . . . . .
Torque Specifications
7A–101
. . . . . . . . . . . . . . . . . .
Special Tools
7A–106
. . . . . . . . . . . . . . . . . . . . . . . . . . .
4L30–E Parts List
7A–109
. . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
7A–3
AUTOMATIC TRANSMISSION (4L30–E)
Construction
A07R100002
Legend
(1) Torque Converter Clutch (TCC)
(2) Overdrive Free Wheel (One Way Clutch)
(OFW)
(3) Fourth Clutch (C4)
(4) Overrun Clutch (OC)
(5) Overdrive Unit
(6) Reverse Clutch (RC)
(7) Second Clutch (C2)
(8) Third Clutch (C3)
(9) Principle Sprag Assembly (One Way Clutch)
(PFW)
(10) Ravigneaux Planetary Gear Set
(11) Brake Band (B)
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