Isuzu N-Series. Service manual — part 77
2-14 CAB AND FRAME
FRONT GRILLE
Component
Removal
1. Remove the front grille.
• Remove the front grille by pulling the fixing
screw at the center, the three (narrow cab) or
four (wide cab) clips which install cab panel,
and the four clips which install headlamp.
2. Remove the fixing clip (1).
• Open the clip (1) to remove it from cab panel
(2).
Installation
Install in the reverse order of removal.
Legend
1. Clip
3. Bolt
2. Front grille
1
2
3
N2A0239E
1
2
N2A0240E
CAB AND FRAME 2-15
STEP
Front Step (Except NPS Front Rigid Suspension Model)
Component
Removal
1. Headlamp lower cover
• Pull the mating part of clip to remove it.
2. Front combination lamp
3. Front door check arm pin
• Expand the notch on the tip of pin to remove,
and tap the pin from the bottom with a plastic
hammer.
4. Check arm bracket
• Remove the 2 mounting bolts on the door side.
5. Front step assembly
• Remove the 3 mounting bolts, 2 screws and a
clip.
Installation
For installation, reverse the removal procedure taking
the following points into consideration.
1. Tighten the mounting bolt of front step assembly to
the specified torque.
Tighten:
Mounting bolt to 15 N
⋅m (1.5 kg⋅m/11.1 lb⋅ft)
2. Tighten the mounting bolt of check arm bracket to
the specified torque.
Tighten:
Mounting bolt to 25 N
⋅m (2.5 kg⋅m/18.4 lb⋅ft)
3. Make sure that the clip gets caught the tip of check
arm pin securely.
Legend
1. Front door check arm pin
5. Clip
2. Check arm bracket
6. Bolt
3. Clip
7. Headlamp lower cover
4. Front step assembly
N2A0034E
2-16 CAB AND FRAME
Fixing Torque
N2A0035E
CAB AND FRAME 2-17
Front Step (NPS Front Rigid Suspension Model)
Component
Removal
1. Lower step plate
• Remove the 5 mounting bolts.
2. Lower step rod
• Remove the 2 mounting nuts.
3. Headlamp lower cover
• Pull the mating part of clip to remove it.
4. Front combination lamp
5. Front door check arm pin
• Expand the notch on the tip of pin to remove,
and tap the pin from the bottom with a plastic
hammer.
6. Front step assembly
• Remove the 3 mounting bolts, 2 screws and a
clip.
7. Step plate
• Remove 5 mounting bolts.
Legend
1. Headlamp lower cover
5. Lower step rod
2. Front door check arm pin
6. Front step assembly
3. Clip
7. Step plate
4. Lower step plate assembly
N0A0224E
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