Isuzu N-Series. Service manual — part 836
MANUAL TRANSMISSION 7B-5
6. Fix the filler plug to the specified torque.
Tighten:
Filler plug to 39 N
⋅m (4.0 kg⋅m / 29 lb⋅ft)
Inspection and Adjustment of The Gear Control
1. Shift the shift select external lever of the transmis-
sion side to neutral.
2. Measure the dimension (L) between the center of
the change lever play and the instrument panel.
L dimension
Standard cab model = 247
± 15 mm (9.72 ± 0.6 in)
Wide cab model = 283
± 15 mm (11.1 ± 0.6 in)
3. When the L dimension is out of specification, adjust
it by the following:
• Remove the change lever knob.
• Remove the boot.
• Remove the console box assembly.
• Remove the shift select cable at the change le-
ver side.
• Shift the shift select external lever of the trans-
mission side to neutral.
• Loosen the lock nut of the shift cable, and in-
stall it by adjusting the cable length and making
the L dimension become within specification.
• Fix the lock nut.
Tighten:
Lock nut to 6 N
⋅m (0.6 kg⋅m / 4 lb⋅ft)
• Loosen the lock nut of the select cable joint, ad-
just the select cable length to make the change
lever select direction (right and left direction) tilt
a little (2.7
°) to the left against the vertical direc-
tion, and then joint the change lever.
• Fix the lock nut.
Tighten:
Lock nut to 6 N
⋅m (0.6 kg⋅m / 4 lb⋅ft)
• Install the console box, the boot and the
change lever knob.
Oil Capacity
L (US qt/Imp qt)
6MT
5MT
Normal
3.5 (3.7 / 3.1)
2.8 (3.0 / 2.5)
4WD
—
3.5 (3.7 / 3.1)
With front PTO
—
5.5 — 6.0 (5.8 —
6.3 / 4.8 — 5.3)
With side PTO
3.8 (4.0 / 3.3)
3.1 (3.3 / 2.7)
With side PTO
(4WD)
—
3.8 (4.0 / 3.3)
N7A0002E
Legend
1. Transmission side
2. Joint ball
3. Change lever side
N7A0279E
7B-6 MANUAL TRANSMISSION
Legend
4. Transmission side
5. Turn buckle
6. Lock nut
N7A0280E
MANUAL TRANSMISSION 7B-7
ON-VEHICLE SERVICE
Change Lever
Components
Removal
1. Remove the change lever knob.
2. Remove the gear control cover.
3. Disconnect the change lever and cable from the
shift & select cable.
4. Remove the change lever assembly.
• Remove the parking brake cable from the
bracket and put it aside, remove the bracket se-
curing bolt and nut, and then remove the
change lever assembly with the bracket.
Installation
1. Install the change lever assembly.
2. Install the shift & select cable.
Legend
1. Change lever knob
6. Shift & select cable
2. Gear control cover
7. Clip
3. Change lever assembly
8. Shift & select cable
4. Snap pin
9. Lock washer
5. Plain washer
10. Nut
N7A0281E
7B-8 MANUAL TRANSMISSION
• Adjustment should be done after fixing the shift
cable securing nut to the specified torque.
• Install the parking brake cable to the bracket.
• For adjustment, refer to MANUAL TRANSMIS-
SION MECHANISM.
Tighten:
Shift cable securing nut to 21 N
⋅m (2.1 kg⋅m / 15 lb⋅ft)
3. Install the gear control cover.
4. Install the change lever knob.
Gear Control Cable
Components
Legend
1. Change lever knob
8. Grommet
2. Gear control cover
9. Grommet retainer
3. Change lever assembly
10. Clip
4. Snap pin
11. Shift & select cable
5. Plain washer
12. Lock washer
6. Shift & select cable
13. Nut
7. Grommet seat
N7A0282E
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