Isuzu N-Series. Service manual — part 539
Engine Electrical 6D-23
On-vehicle Service
Component
Starter
Removal
Preparation
• Disconnect the battery ground cable (both
batteries).
1. Starter Earth Cable
• Disconnect the starter earth cable at the starter
motor.
Legend
1. Starter Earth Cable
3. Starter Wiring Connector
2. Starter Assembly
N6A0988E
N6A0989E
6D-24 Engine Electrical
• Disconnect the front frame harness connector
somewhere near the control box of the
transmission, remove each clip that fastens the
harness.
2. Starter Assembly
• Remove the starter assembly from flywheel
housing.
3. Starter Wiring Connector
Installation
1. Starter Wiring Connector
2. Starter Assembly
• Install the starter to the flywheel housing.
Tighten:
Starter bolt to 76 N
⋅m (7.7 kg⋅m / 56.1 lb⋅ft)
3. Starter Earth Cable
• Connect the earth cable to the starter motor.
• Connect the battery ground cable.
Legend
1. Terminal B
2. Terminal S
N6A0990E
N6A0991E
N6A0990E
Engine Electrical 6D-25
Unit Repair
Component
S25-505G
Legend
1. Lead Wire Nut
14. Bearing Holder
2. Through Bolt
15. Ball Bearing
3. Rear Cover
16. Pinion Stopper Clip
4. Brush Holder
17. Pinion Stopper
5. Armature
18. Return Spring
6. Yoke
19. Pinion Shaft
7. Bolt
20. Pinion Clutch
8. Torsion Spring
21. Gear Case
9. Magnetic Switch Assembly
22. Clip
10. Dust Cover
23. Pinion Stopper
11. Shift Lever
24. Pinion
12. Bearing Retainer
25. Cushion Spring
13. Clutch Assembly
26. Washer
N6A1003E
6D-26 Engine Electrical
Disassembly
1. Lead Wire Nut
Disconnect the lead wire at the magnetic switch.
2. Through Bolt
3. Rear Cover
Remove the through bolts, then remove the rear
cover.
4. Brush Holder
5. Armature
6. Yoke
Remove the brush holder and pull the armature
assembly from the yoke.
Remove the four brushes from the brush holders.
Remove the yoke along with the armature and the
brush holder from the drive housing.
N6A0994E
N6A0995E
Legend
1. Brush
2. Brush Spring
N6A0996E
N6A0997E
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