Isuzu Trooper (2000 year). Service manual — part 437
7C–12
CLUTCH
Shift Fork
201RS014
1. Visually check the surfaces of the shift fork making
contact with the release bearing for excessive wear
and damage.
2. Remove any minor stepping or abrasion from shift
fork with an oil stone.
3. Replace any exhibiting excessive wear or damage.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install flywheel assembly and crankshaft bearing, use
the installer J-26516-A and driver handle J-8092 to
install the crankshaft bearing then clean and lubricate
with grease.
015RS046
2. Install new flywheel fixing bolts in the order illustrated
and tighten them to the specified torque.
Torque: 54 N·m (40 lb ft)
NOTE: Do not reuse the bolt and do not apply oil or thread
lock to the bolt.
015RS047
3. Install the front cover (5) to the transmission case.
4. Tighten three fulcrum bridge bolts to the specified
torque.
Torque: 16.5 N·m (12 lb ft)
220RW088
5. Apply molybednum disulfide type grease to the pin
hole inner circumferences and thrust surfaces.
6. Attach the shift fork to the front cover and insert the
pin from below of the front cover.
CLUTCH
7C–13
7. Install the washer and snap pin.
201RW019
8. Apply molybdenum disulfide type grease to the areas
shown in illustration.
201RW012
9. Install the release bearing in the proper direction.
NOTE: Ensure release bearing is properly positioned
during installation, as shown in illustration.
201RW020
10. Install driven plate assembly, use the pilot aligner
J-24547 to install the driven plate assembly.
201RS016
7C–14
CLUTCH
11. Install pressure plate assembly and tighten the bolts
holding the pressure plate assembly in the order
shown in illustration.
Torque: 18 N·m (13 lb ft)
201RS017
12. Remove the aligner.
NOTE: Do not strike the aligner with a hammer to remove
it.
13. Install transmission assembly.
CLUTCH
7C–15
Clutch Control
Clutch Control Parts
203RW001
Legend
(1) Master Cylinder Assembly
(2) Pedal Assembly and Switch
(3) Pin and Jaw Joint Pin
(4) Oil Line Pipe
(5) Slave Cylinder Assembly and Heat Protector
Removal
1. Remove pin and jaw joint pin.
2. Remove pedal assembly and switch.
3. Remove oil line pipe.
4. Remove slave cylinder assembly and heat protector.
5. Remove master cylinder assembly.
6. Remove damper cylinder assembly.
Inspection and Repair
Make necessary adjustments, repairs, and part
replacement if wear, damage or other problems are
discovered during inspection.
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