Isuzu Trooper (2000 year). Service manual — part 464
8F–3
BODY STRUCTURE
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Frame
General Description
Proper frame alignment is important to assure normal
vehicle life and performance of many other parts of the
vehicle. If the vehicle has been involved in a fire, collision
or has been overloaded, it is necessary to check the
frame alignment.
8F–4
BODY STRUCTURE
Frame Dimensions
501RW013
8F–5
BODY STRUCTURE
General Description
This section describes how to remove and install front
and rear bumpers. Each bumper is installed with two
fixing bolts used on either side to fasten the backbar to the
frame, a slider is used to fasten the bumper fascia to the
fender panel. The bumpers can be removed by taking
them out forward or backward after removing the two
fixing bolts on either side.
Front Bumper
Parts Location
601RX001
Legend
(1) Front Bumper Assembly
(2) Front Bumper Retainer Bolt
(3) Clip
(4) Bumper Spacer Support
(5) Back Bar Fixing Bolt
(6) Front Fog Light Connector
(7) Front Bumper Slider Fixing Clip
(8) Front Bumper Slider
(9) Front Bumper Slider Fixing Nut
(10) Bumper Fascia Lower Bolt
(11) Front Fog Light Assembly
(12) Reinforce Assembly
(13) Reinforce Lower Bolt
(14) Front Bumper Fixing Bolt
(15) Back Bar
8F–6
BODY STRUCTURE
Removal
1. Remove front fog light connector.
2. Remove front bumper assembly fixing bolt.
D
Remove the two bolts from both sides of the front
bumper.
601RW010
3. Remove front bumper assembly.
4. Remove bumper fascia lower bolts.
5. Remove front bumper retainer.
6. Remove reinforce lower bolts.
D
Loosen the five bolts and release claws.
7. Remove reinforce assembly.
8. Remove backbar fixing bolts.
D
Remove the four bolts at each backbar.
9. Remove front fog light assembly.
10. Remove the front bumper slider(1).
D
Remove the two clips(4) and the two nuts(3), and
release the claw from the washer(2).
601RW009
Installation
To install, follow the removal steps in reverse order noting
the following points:
1. Tighten the front bumper assembly fixing bolts to the
specified torque.
Torque: 132 N
•
m (98 lb ft)
Front Bumper Slider Bracket
Removal
1. Remove the Front bumper.
D
Refer to Front Bumper in this section.
2. Remove the three nuts(1) and draw out the slider
bracket(2).
601RW003
Installation
To install, follow the removal steps in reverse order.
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