Isuzu Trooper (2000 year). Service manual — part 149
4D2–38 TRANSFER CASE (TOD)
Clutch Pack and Clutch Cam
Disassembled View
266RW006
Legend
(1) Clutch Pack Assembly
(2) Insulator Washer
(3) Armature Plate
(4) Snap Ring
(5) Wave Spring
(6) Cam Pulley
(7) Cam Ball
(8) Cam and Coil Housing
(9) Thrust Bearing
Reassembly
1. Mount the clutch pack assembly to which the multi
plate disk clutch is already installed to the output
shaft.
NOTE: Mount the clutch pack assembly while adjusting
the phase of both the clutch housing and drive sprocket.
2. Install the insulator washer.
3. Install the armature plate.
4D2–39
TRANSFER CASE (TOD)
4. Using snap ring pliers, attach the snap ring.
266RW009
5. Install the wave spring.
6. Install the cam pulley.
7. Place a ball on each groove of the cam pulley.
266RW013
8. Install the cam and coil housing.
9. Thrust bearing.
4D2–40 TRANSFER CASE (TOD)
Main Data and Specifications
Leading Particulars
Type
Transfer case with low range reduction mechanisn
2H
Rear wheel drive
TOD
Electronically controlled torque split four wheel drive
4L
Low-speed mechanical lock-up four wheel drive
Control system
Floor direct control
Gear ratio
H
1.000
L
2.480
Oil quantity, Lit
1.9
Oil
ATF DEXRON
-IIE or ATF DEXRON
-III
Torque Specifications
E07RW011
4D2–41
TRANSFER CASE (TOD)
E07RW012
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