Isuzu Trooper (2000 year). Service manual — part 1
0A–1
GENERAL INFORMATION
TROOPER
GENERAL INFORMATION
CONTENTS
General Information
0A
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Maintenance and Lubrication
0B
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GENERAL INFORMATION
CONTENTS
General Repair Instruction
0A–1
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Illustration Arrows
0A–2
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Identification
0A–3
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Theft Prevention Standard
0A–5
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Lifting Instructions
0A–10
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Standard Bolts Torque Specifications
0A–13
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Abbreviations Charts
0A–14
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Service Parts Identification Plate
0A–15
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General Repair Instruction
1. If a floor jack is used, the following precautions are
recommended.
Park vehicle on level ground, “block” front or rear
wheels, set jack against the recommended lifting
points (see “Lifting Instructions” in this section), raise
vehicle and support with chassis stands and then
perform the service operations.
2. Before performing service operations, disconnect
ground cable from the battery to reduce the chance of
cable damage and burning due to short circuiting.
3. Use a cover on body, seats and floor to protect them
against damage and contamination.
4. Brake fluid and anti–freeze solution must be handled
with reasonable care, as they can cause paint
damage.
5. The use of proper tools and recommended essential
and available tools, where specified, is important for
efficient and reliable performance of service repairs.
6. Use genuine Isuzu parts.
7. Used cotter pins, plastic clips, gaskets, O–rings, oil
seals, lock washers and self–locking nuts should be
discarded and new ones should be installed, as
normal function of the parts cannot be maintained if
these parts are reused.
8. To facilitate proper and smooth reassembly
operation, keep disassembled parts neatly in groups.
Keeping fixing bolts and nuts separate is very
important, as they vary in hardness and design
depending on position of installation.
9. Clean the parts before inspection or reassembly. Also
clean oil ports, etc. using compressed air, and make
certain they are free from restrictions.
10. Lubricate rotating and sliding faces of the parts with
oil or grease before installation.
11. When necessary, use a sealer on gaskets to prevent
leakage.
12. Carefully observe all specifications for bolt and nut
torques.
13. When removing or replacing parts that require
refrigerant to be discharged from the air conditioning
system, be sure to use the Vehicle Refrigerant
Recovery and Recycling Equipment (VRRRE) to
recover and recycle Refrigerant–134a.
14. When a service operation is completed, make a final
check to be sure the service has been done properly
and the problem has been corrected.
15. SUPPLEMENTAL RESTRAINT SYSTEM
The vehicle is equipped with a Supplemental
Restraint System. (SRS)—Air Bag.
This system is not to be serviced without consulting
the appropriate service information.
Consult Sections 9J1 and 9J “SRS System” if work is
to be done on the front of the vehicle such as bumper,
sheet metal, seats, wiring, steering wheel or column.
Also review SRS system information if any arc
welding is to be done on the vehicle.
The SRS system equipped vehicle can be identified
by:
1. “AIR BAG” warning light on the instrument panel.
2. A Code “J” or “K” for fifth digit of vehicle
Identification Number.
0A–2
GENERAL INFORMATION
Illustration Arrows
Arrows are designed for specific purposes to aid your understanding of technical illustrations.
Arrow Type
Application
Front of vehicle
Up Side
Task Related
View Detall
View Angle
Dimension (1:2)
Sectioning (1:3)
Arrow Type
Application
D
Ambient/Clean air
flow
D
Cool air flow
D
Gas other than
ambient air
D
Hot air flow
D
Ambient air mixed
with another gas
D
Can indicate
temperature change
Motion or direction
Lubrication point oil or
fluid
Lubrication point grease
Lubrication point jelly
0A–3
GENERAL INFORMATION
Identification
Vehicle Identification Number (VIN)
This is the legal identification of the vehicle. it is located on
the left bottom of the windshield. It can be easily seen
through the windshield from outside the vehicle.
905RY00002
F00RY00002
0A–4
GENERAL INFORMATION
Engine Serial Number
The gasoline engine serial number is stamped on the left
rear lower area of the cylinder block above the starter.
F06RW001
Transmission Serial Number
Manual : Stamped on the left side of the transmission
intermediate plate.
220RW084
Automatic : Stamped on the identification plate, located
on the left side of the transmission above the mode
switch.
240RW012
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