Isuzu Trooper (2000 year). Service manual — part 440
7C–24
CLUTCH
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
J-24547
Driven plate aligner
J-5822 and J-23907
Pilot bearing remover
and Sliding hammer
J-26516-A
Crankshaft pilot bearing
installer
J-8092
Driver handle
LIGHTING SYSTEM
8A–1
TROOPER
BODY AND ACCESSORIES
LIGHTING SYSTEM
CONTENTS
Service Precaution
8A–2
. . . . . . . . . . . . . . . . . . . . . .
Headlight Bulb
8A–2
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–2
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Associated Parts
8A–3
. . . . . . . . .
Removal
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Adjustment
8A–3
. . . . . . . . . . . . . . . . . .
Fog Light Bulb
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Assembly
8A–5
. . . . . . . . . . . . . . . . . . . . .
Removal
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Adjustment
8A–5
. . . . . . . . . . . . . . . . . .
Front Side Marker Light Bulb
8A–5
. . . . . . . . . . . . . .
Removal
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Light Bulb
8A–6
. . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8A–6
. . . . . . . . . . . . . . .
Taillight Bulb
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Light Bulb
8A–7
. . . . . . . . . . . . . . . . . .
Removal
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Bulb
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8A–7
. . . . . . . . . . . . . . .
High Mount Stoplight
8A–7
. . . . . . . . . . . . . . . . . . . .
Removal
8A–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Light Bulb
8A–8
. . . . . . . . . . . . . .
Removal
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–8
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Turn Signal Light Bulb
8A–9
. . . . . . . . . . . . . .
Removal
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cornering Light Bulb
8A–9
. . . . . . . . . . . . . . . . . . . . .
Removal
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Light Bulb
8A–10
. . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb
8A–10
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Light Bulb
8A–11
. . . . . . . . . . . . . . . .
Removal
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Light Bulb
8A–11
. . . . . . . . . . . . . . . . . . . . . .
Removal
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map Light Switch/Bulb
8A–12
. . . . . . . . . . . . . . . . . . .
Removal
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter Illumination Bulb
8A–12
. . . . . . . . .
Removal
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–12
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray Illumination Bulb
8A–13
. . . . . . . . . . . . . . . . .
Removal
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box Illumination Bulb
8A–13
. . . . . . . . . . . . . . .
Removal
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vanity Mirror Illumination Bulb
8A–14
. . . . . . . . . . . . .
Removal
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Switch
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lighting Switch (Combination Switch)
8A–15
. . . . . .
Removal
8A–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–16
. . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Light Switch
8A–16
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stoplight Switch (W/O Cruise Control)
8A–17
. . . . . .
Removal
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Switch (W/Cruise Control)
8A–18
. . . . . . . . . .
Removal
8A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Switch/Cornering Light Switch
(Combination Switch)
8A–18
. . . . . . . . . . . . . . . . . . . .
Removal and Installation
8A–18
. . . . . . . . . . . . . . .
Hazard Warning Switch
8A–18
. . . . . . . . . . . . . . . . . .
Removal
8A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8A–2
LIGHTING SYSTEM
Installation
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Switch
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Switch
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Defogger Switch
8A–20
. . . . . . . . . . . . . . . . . . .
Removal
8A–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater Switch
8A–21
. . . . . . . . . . . . . . . . . . . . . .
Removal
8A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Remind Switch (Starter Switch)
8A–21
. . . . . . .
Removal and Installation
8A–21
. . . . . . . . . . . . . .
Illumination Controller
8A–22
. . . . . . . . . . . . . . . . . . . .
Removal
8A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
8A–23
. . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Headlight Bulb
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector.
3. Remove the cap(1) while turning it counter clockwise.
4. Pull the bulb(2) out from the headlight body.
CAUTION: The halogen bulb develops a very high
temperature. Do not touch the glass portion. If any
stain is on the glass surface, It will scorch and the
glass will be damaged.
801RS007
Installation
To install, follow the removal steps in the reverse order.
LIGHTING SYSTEM
8A–3
Headlight
Headlight and Associated Parts
801RW003
Legend
(1) Radiator Grille
(2) Front End Lower Panel
(3) Headlight Assembly
(4) Headlight
(5) Headlight Rim
(6) Headlight Bulb
(7) Rear Cover
(8) Bracket
(9) Front Combination Light
Removal
1. Disconnect the battery ground cable.
2. Remove the screw and pull out the two projecting
portions on the fender to remove the front
combination light.
3. Remove five clips and two screws to remove the
radiator grille.
4. Remove two screws to remove the front end lower
panel(2).
5. Remove two bolts and two nuts to remove the
headlight assembly (with bracket).
6. Remove the headlight bulb.
7. Remove two screws, two nuts and the spring for the
headlight aim adjustment to remove the bracket.
8. Remove four screws to remove the rear cover.
9. Remove the headlight rim.
10. Remove the headlight.
Installation
To install, follow the removal steps in the reverse order.
CAUTION: After installing the headlight, be sure to
adjust the headlight aim.
Headlight Adjustment
Preparation
Place the unloaded vehicle on a level surface and check
to see if the inflation pressure of the tires is correct, the
lenses are clean, and the battery is sufficiently charged.
Adjust the aim with the headlight tester, if necessary.
When adjusting, follow the procedure of the tester
manufacturer’s.
801RS009
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