Isuzu Trooper (2000 year). Service manual — part 419
MANUAL TRANSMISSION
7B–5
11. Disconnect the speed sensor and 2WD-4WD
actuator harness connectors.
225RW007
12. Disconnect the 4WD indicator harness connector.
220RW006
13. Remove two transmission harness clamps from the
transmission case and bracket .
220RS028
14. Remove four fuel pipe bracket.
7B–6
MANUAL TRANSMISSION
141RW024
15. Remove the heat protector.
225RW006
16. Remove the slave cylinder.
206RW002
MANUAL TRANSMISSION
7B–7
D
Remove the dust cover from the clutch housing.
17. Support the transfer case with a jack.
18. Remove two engine rear mount nuts.
022RT002
19. Remove third crossmember.
20. Disconnect four oxygen sensor connectors from the
transmission harness.
21. Remove the right front exhaust pipe and catalytic
converter assembly.
22. Remove the harness heat protector.
23. Remove two engine rear mount bolts.
24. Remove the rear mount from the transmission.
25. Remove three flywheel under cover.
26. Support the transmission with a transmission jack
and then remove jack from the transfer case side.
220RS001
27. Use the clutch release bearing remover J–39207 to
disconnect the clutch release bearing from the clutch
pressure plate.
220RS002
Release bearing disconnection
1. Pull the shift fork toward the transmission to press
the clutch release bearing against the clutch.
2. Insert the clutch release bearing remover
between the wedge collar and the release
bearing.
3. Turn the remover to separate the release bearing.
7B–8
MANUAL TRANSMISSION
NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.
220RW063
220RW064
220RS004
28. Remove the transmission retaining nuts and bolts.
29. Remove the transmission assembly with transfer
case from the vehicle.
NOTE: Remove the transfer case from the transmission
assembly if the transmission disassembly required.
Refer to Transfer Case in Drive Line/Axle section.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front of
transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.
3. Align the top gear shaft spline with the clutch driven
plate spline.
220RS005
4. Install the transmission to the engine.
Tighten the transmission retaining nuts and bolts.
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