Isuzu Trooper (2000 year). Service manual — part 349
6E–525
TROOPER 6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Symptoms
Default Section(s)
Initial Diagnosis
Excessive Exhaust Emissions or
Odors
1. OBD system check.
2. Emission test.
3. Cooling system.
4. Fuel system diagnosis.
5. Fuel injector and fuel injector
balance test.
6. EVAP emission canister purge
valve.
7. Crankcase ventilation system.
8. Ignition system.
9. MAP output check.
EGR System Check, Exhaust
Diagnosis, Calibration ID/Service
Bulletins
Dieseling, Run-On
1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.
—
Backfire
1. OBD system check.
2. Ignition system.
3. Fuel system diagnosis.
4. Fuel injector and fuel injector
balance test.
5. EGR operation, EGR system
check.
Exhaust System Diagnosis,
Intake Casting Flash, Ignition
System Check
Misfire
1. OBD system check.
2. Ignition system.
3. Fuel system diagnosis.
4. Fuel injector and fuel injector
balance test.
Vibrations, Transmission,
Driveshaft and Axle
Catalyst Monitor
1. OBD system check.
2. Careful visual/physical inspection.
3. Heated oxygen sensors.
Exhaust System
Fuel Trim
1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.
4. Heated oxygen sensors, MAF
sensors.
Exhaust System Intake Air
System
Evaporative Emissions
1. OBD system check.
2. Careful visual/physical inspection.
3. Fuel system diagnosis.
—
Heated Oxygen Sensors
1. OBD system check.
2. Careful visual/physical inspection.
Exhaust System
6E–526
TROOPER 6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
On-Vehicle ServiceCamshaft
Position (CMP) Sensor
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the engine cover.
3. Remove the common chamber assembly.
Refer to Common Chamber in Engine Mechanical
section.
014RW120
4. Disconnect the electrical connector to the CMP
sensor.
014RV053
5. Remove the CMP retaining bolt from the side of left
cylinder head.
6. Remove the CMP sensor from the cylinder head.
Inspection Procedure
1. Inspect the sensor O-ring for cracks or leaks.
2. Replace the O-ring if it is worn or damaged.
3. Lubricate the new O-ring with engine oil.
4. Install the lubricated O-ring.
Installation Procedure
1. Install the CMP sensor in the cylinder head.
2. Install the CMP sensor retaining bolt.
Tighten
D
Tighten the retaining screw to 9 N·m (78 lb in.).
3. Connect the electrical connector to the CMP sensor.
014RV053
4. Install the common chamber assembly.
Refer to Common Chamber in Engine Mechanical
section.
014RW164
5. Install the engine cover.
6. Connect the negative battery cable.
6E–527
TROOPER 6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Crankshaft Position (CKP)
Sensor
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector to the CKP
sensor.
3. Remove one bolt and the CKP sensor from the right
side of the engine block, just behind the mount.
NOTE: Use caution to avoid any hot oil that might drip
out.
TS22909
Inspection Procedure
1. Inspect the sensor O-ring for cracks or leaks.
2. Replace the O-ring if it is worn or damaged.
3. Lubricate the new O-ring with engine oil.
4. Install the lubricated O-ring.
Installation Procedure
1. Install the CKP sensor in the engine block.
2. Install the CKP sensor mounting bolt.
Tighten
D
Tighten the mounting bolt to 9 N·m (78 lb in.).
TS22909
3. Connect the electrical connector to the CKP sensor.
4. Connect the negative battery cable.
Engine Coolant Temperature
(ECT) Sensor
Removal Procedure
NOTE: Care must be taken when handling the engine
coolant temperature (ECT) sensor. Damage to the ECT
sensor will affect proper operation of the fuel injection
system.
1. Disconnect the negative battery cable.
2. Drain the radiator coolant. Refer to
Draining and
Refilling Cooling System in Engine Cooling section.
3. Disconnect the electrical connector.
014RY00001
6E–528
TROOPER 6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
4. Remove the ECT sensor from the coolant crossover.
014RY00002
Installation Procedure
1. Apply sealer or the equivalent to the threads of the
ECT sensor.
2. Install the ECT sensor in the coolant crossover.
Tighten
D
Tighten the ECT sensor to 30 N·m (22 lb ft.).
014RY00002
3. Connect the electrical connector.
014RY00003
4. Fill the radiator with coolant. Refer to
Draining and
Refilling Cooling System in Engine Cooling section.
5. Connect the negative battery cable.
Heated Oxygen Sensor (HO2S)
Removal Procedure
1. Disconnect the negative battery cable.
2. Locate the four oxygen sensors.
060RW008
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