Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Service manual — part 1790
UNIT REPAIR (JR405E) 7A4-27
Spring specifications
No. Valve
nomenclature
Free length
(mm / in)
Outside
diameter (mm
/ in)
Linear
diameter (mm
/ in)
Number of
coils
14
Pressure relief
49.0 / 1.929
7.6 / 0.299
1.1 / 0.043
17.3
15
Pressure regulator
30.5 / 1.201
14.0 / 0.551
1.4 / 0.055
5.7
16
Low and reverse brake fail (A)
22.0 / 0.866
7.0 / 0.276
0.6 / 0.024
10.0
17
Fail
23.0 / 0.906
11.0 / 0.433
0.5 / 0.020
13.2
18
Low and reverse brake amp
19.5 / 0.768
7.9 / 0.311
0.5 / 0.020
6.9
19 2
– 4 brake fail (A)
24.8 / 0.976
8.5 / 0.335
0.9 / 0.035
7.8
20
Low clutch amp (B)
26.0 / 1.024
11.0 / 0.433
0.5 / 0.020
6.9
21
Torque converter relief
More than 47.2
/ 1.858
9.2 / 0.362
1.6 / 0.063
20.2
22 2
– 4 brake solenoid accumulator
31.4 / 1.236
9.8 / 0.386
1.3 / 0.051
9.3
23
High clutch accumulator
51.0 / 2.008
6.5 / 0.256
0.8 / 0.031
23.5
Oil pressure switch
Apply compressed air (392 kPa/4.0 kg/cm
2
) to the oil pressure
switch to check the oil pressure switch continuity between the
connector and screw.
244L300011
Oil temperature sensor (harness assembly)
Check the oil temperature sensor resistance between harness
terminals 7 and 6 (ground).
Oil temperature sensor resistance: 2,400
∼
∼
∼
∼2,600 ohms
(20
℃
℃
℃
℃)
Solenoid
Measure the resistance of each solenoid.
Resistance:
Brown connector – 3.0
∼∼∼∼
3.4 ohms (20
°°°°
C)
Gray connector – 12.0
∼∼∼∼
13.2 ohms (20
°°°°
C)
White connector – 12.2
∼∼∼∼
13.4 ohms (20
°°°°
C)
Reassembly steps
•
Coat the parts with ATF before installing them.
•
Install the control valve to the control valve lower body.
•
Install the oil filter to the control valve lower body.
7A4-28 UNIT REPAIR (JR405E)
OIL PUMP ASSEMBLY
01PUMP32
Legend
1. Oil seal
2. O-ring (small)
3. Oil pump housing
4.
Inner
rotor
5. Outer rotor
6. Oil pump cover
7. O-ring (large)
8. Seal ring (large)
9. Seal ring (small)
10.
Bearing
race
02PUMP07
Disassembly steps
1. Oil pump cover
2. Oil pump housing
•
Loosen the 8 bolts evenly a little at a time.
UNIT REPAIR (JR405E) 7A4-29
04PUMP10
•
Separate the oil pump cover from the oil pump housing
by tapping on each of the bolts with a plastic hammer.
06PUMP13
3. Inner rotor
Remove the inner rotor from the oil pump housing.
07PUMP14
4. Outer rotor
Remove the outer rotor form the oil pump housing.
15PUMP18
5. O-ring (small)
Remove the O-ring (small) from the oil pump housing.
10PUMP19
6. Oil seal
Remove the oil seal from the oil pump housing.
7A4-30 UNIT REPAIR (JR405E)
08PUMP09
7. O-ring (large)
Remove the O-ring (large) from the oil pump cover.
09PUMP05
8. Seal ring
Remove the 4 seal rings from the oil pump cover.
11PUMP43
Inspection
Oil pump cover
•
Install new seal rings to the oil pump cover.
NOTE:
The seal ring with the large inside diameter fits into the
primary mating surface of the cover.
•
Measure the gap between the seal ring and the seal ring
groove.
If the measured gap is outside the specified range, the
oil pump cover must be replaced.
Seal ring and seal ring groove gap: 0.10
∼∼∼∼
0.25 mm
(0.0039
∼∼∼∼
0.0098 in)
12PUMP45
Inner rotor
•
Install the inner rotor to the oil pump housing.
•
Use a straight edge to measure the side clearance
between the oil pump housing and the inner rotor.
If the measured clearance is outside the specified
range, the inner rotor must be replaced.
Oil pump housing and inner rotor side clearance:
0.02~0.04 mm (0.0008~0.0016 in)
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