Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Service manual — part 322
AUTOMATIC TRANSMISSION (AW30-40LE) 7A-137
Removal Steps
9. Rear
mounting
nut
10. 3rd crossmember
11. Oil level gauge and tube
12. Starter
13. Breather hose
14. Engine – transmission bolt
15. Transmission assembly
1. Center console, rear console, select
lever assembly, and transfer control
lever (4×4)
2. Transfer protector (4×4)
3. Rear propeller shaft
4. Front propeller shaft (4×4)
5. Exhaust
pipe
6. Harness
connector
7. ATF cooler pipe and clamp
8. Under cover and flex plate-torque
converter bolt
Installaiton Steps
To install, follow the removal steps in reverse
order.
REMOVAL
Preparation:
・ Remove engine hood.
・ Disconnect negative (-) battery cable.
1. Center console, rear console, select lever
assembly, and transfer control lever (4×
×
×
×4)
・ Disconnect the control rod from the select lever
assembly.
2. Transfer
protector
(4×
×
×
×4)
3. Rear
propeller
shaft
Disconnect the center bearing bracket, and remove
rear propeller shaft.
4. Front propeller shaft (4×
×
×
×4)
5. Exhaust
pipe
6. Harness
connector
Disconnect the engine harness connectors from the
transmission side.
253LV001
7. ATF cooler pipe and clamp
・ Disconnect two ATF cooler pipes from A/T side.
・ Remove oil pipe clamp from the under cover and
torque converter housing side.
7A-138 AUTOMATIC TRANSMISSION (AW30-40LE)
240RW037
8. Under cover and flex plate-torque converter bolt
・ Remove the under cover.
・ Turn the crankshaft to gain access to each bolt.
Remove the six torque converter fixing bolts.
NOTE:
New fixing bolts should be replaced for
reassembly.
9. Rear mounting nut
・ Support transmission with a jack.
・ Remove two rear mounting nuts from the 3rd
crossmember.
・ If necessary, remove the rear mounting from the
transmission.
10. 3rd crossmember
11. Oil level gauge and tube
12. Starter
・ Remove the mounting bolts, and pull the starter
toward the front of the vehicle.
Lay the starter alongside the engine.
13. Breather hose
14. Engine-transmission bolt
・ Remove engine-transmission fixing bolts.
15. Transmission assembly
・ If necessary, remove the transfer case from the
transmission assembly. (4×4)
Refer to Section 4 “DRIVE LINE/AXLE” for removal
and installation.
NOTE:
Keep the oil pan positioned down.
Be careful not to let the torque converter slide out.
AUTOMATIC TRANSMISSION (AW30-40LE) 7A-139
INSTALLATION
To install, follow the removal steps in the reverse order,
noting the following points;
1. Torque
Rear mounting to
crossmember
41 N・m (4.2 kg・m/30 Ib・ft)
Rear mounting to
transmission
41 N・m (4.2 kg・m/30 Ib・ft)
Torque converter bolt
29 N・m (3.0 kg・m/22 Ib・ft)
ATF cooler pipe to
elbow
44 N・m (4.5 kg・m/33 Ib・ft)
Exhaust pipe flange to
flange
43 N・m (4.4 kg・m/32 Ib・ft)
Exhaust pipe to exhaust
manifold
67 N・m (6.8 kg・m/4.9 Ib・ft)
Rear propeller shaft bolt
63 N・m (6.4 kg・m/46 Ib・ft)
Center bearing retainer
bolt
69 N・m (7.0 kg・m/51 Ib・ft)
Front propeller shaft bolt 63 N・m (6.4 kg・m/46 Ib・ft)
3rd crossmember bolt
76 N・m (7.8 kg・m/56 Ib・ft)
Under cover bolt
6 N・m (0.6 kg・m/52 Ib・in)
7A-140 AUTOMATIC TRANSMISSION (AW30-40LE)
Engine – Transmission Bolt Torque (’02 TFR/S)
E07R200019
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