Isuzu KB P190. Service manual — part 608
6E–262
ENGINE DRIVEABILITY AND EMISSIONS
BACKFIRE SYMPTOM
DEFINITIONS: Fuel ignites in the intake manifold, or in the exhaust system, making a loud popping noise.
Step
Action
Value(s)
Yes
No
1
Was the “On-Board Diagnostic (OBD) System Check”
performed?
—
Go to Step 2
Go to OBD
System Check
2
1. Perform a bulletin search.
2. If a bulletin that addresses the symptom is found,
correct the condition as instructed in the bulletin.
Was a bulletin found that addresses the symptom?
—
Verify repair
Go to Step 3
3
Was a visual/physical check performed?
—
Go to Step 4
Go to Visual /
physical Check.
4
Check for proper ignition voltage output with the spark
tester.
Was a problem found?
—
Verify repair
Go to Step 5
5
1. Remove the spark plugs and check for gas or oil
fouling cracks, wear, improper gap, burned
electrodes, heavy deposits, or improper heat
range.
2. If spark plugs are fouled, the cause of fouling must
be determined before replacing the spark plugs.
Was a problem found?
—
Verify repair
Go to Step 6
6
Visually/physically inspect all spark plug high-tension
cables. Check for the following conditions:
• Verify that the resistance of all spark plug high-
tension cables are less than the specified value.
• Verify that the all spark plug high-tension cables are
correctly fitted to eliminate cross-fitting.
• Verify that the all spark plug high-tension cables are
not arcing to ground.
Spraying the spark plug high-tension cables with a
light mist of water may help locate an intermittent
problem.
Was a problem found?
#1 cyl. 4.4k
Ω
#2 cyl. 3.6k
Ω
#3 cyl. 3.1k
Ω
#4 cyl. 2.8k
Ω
Verify repair
Go to Step 7
7
Check the fuel pressure. Refer to 6E-108 page “Fuel
System Diagnosis” .
Was a problem found?
—
Verify repair
Go to Step 8
8
Check for an intermittent ignition system malfunction:
• Intermittent CKP 58X signal
• Intermittent ignition feed circuit or sensor ground
circuit to the crankshaft position sensor.
Was a problem found?
—
Verify repair
Go to Step 9
9
Refer to 6E-108 page “Fuel System Diagnosis ”
to
determine if there is a problem with fuel delivery.
Was a problem found?
—
Verify repair
Go to Step 10
ENGINE DRIVEABILITY AND EMISSIONS
6E–263
10
Check for the following engine mechanical problems
(refer to Engine Mechanical):
• Low compression
• Leaking cylinder head gaskets
• Worn camshaft
• Sticking or leaking valves
• Valve timing
• Broken valve springs
• Camshaft drive belt slipped or stripped
Was a problem found?
—
Verify repair
Go to Step 11
11
Check leakage at exhaust system.
Check the intake and exhaust manifold for casting
flash. Refer to Engine Mechanical.
Was a problem found?
—
Verify repair
Go to Step 12
12
1. Review all diagnostic procedures within this table.
2. If all procedures have been completed and no
malfunctions have been found, review/inspect the
following:
• Visual/physical inspection
• Tech 2 data
• All electrical connections within a suspected
circuit and/or system
Was a problem found?
—
Verify repair
Go to Step 13
13
Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?
—
Verify repair
Go to Step 14
14
Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.
—
Verify repair
—
Step
Action
Value(s)
Yes
No
6E–264
ENGINE DRIVEABILITY AND EMISSIONS
ON-VEHICLE SERVICE PROCEDURE
ENGINE CONTROL MODULE (ECM)
Location
On the intake manifold.
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the two connectors from the ECM.
3. Remove four bolts.
4. Remove the ECM from bracket.
Installation Procedure
1. Put on the ECM to the bracket.
2. Tighten the ECM by four bolts with specified
tightening torque.
Tightening torque
• Bolts: 8.0 - 12.0 N·m (0.8 - 1.2 kgf·m)
3. Connect the two connectors to the ECM.
4. Connect the negative battery cable.
NOTE: Verify any DTCs (diagnosis Trouble Code) are
not stored after replacement.
CRANKSHAFT POSITION (CKP) SENSOR
Location
Left-hand side of the cylinder block. (Back of the A/C
compressor)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the drive belt. Refer to Engine Mechanical
Section.
3. Remove the A/C compressor from engine. Refer to
Engine Mechanical Section.
4. Disconnect connector from the CKP sensor.
5. Loosen a bolt and remove the CKP sensor from the
cylinder block.
NOTE: Use caution to avoid any hot oil that might drip
out.
Installation Procedure
1. Install the CKP sensor to the cylinder block.
2. Tighten CKP sensor by a bolt with specified
tightening torque.
Tightening Torque
• Bolt: 6N·m (0.6kgf·m)
3. Reinstall the A/C compressor to the engine.
4. Reinstall the accessory drive belt.
5. Connect the negative battery cable.
NOTE: Verify any DTCs (diagnosis Trouble Code) are
not stored after replacement.
ENGINE DRIVEABILITY AND EMISSIONS
6E–265
ENGINE COOLANT TEMPERATURE (ECT)
SENSOR
Location
Installed to the thermostat housing.
Removal Procedure
1. Disconnect the negative battery cable.
2. Drain enough engine coolant so that the coolant
level will be below the ECT sensor.
3. Disconnect connector from the ECT sensor.
4. Loosen and remove the ECT sensor from the
thermostat housing.
NOTE: Cool down the engine before above procedures
are carried out.
Installation Procedure
1. Apply sealer to threads of screw at the ECT sensor.
2. Tighten the ECT sensor with specified tightening
torque.
Tightening Torque
• Bolt: 13N·m (1.3kgf·m)
3. Connect a ECT sensor connector to the ECT
sensor.
4. Fill the engine coolant.
5. Connect the negative battery cable.
NOTE: Verify any DTCs (diagnosis Trouble Code) are
not stored after replacement.
Verify no engine coolant leaking from the sensor
threads after replacement.
INTAKE AIR TEMPERATURE (IAT) SENSOR
Location
Installed to the intake duct housing.
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect a IAT sensor connector from the IAT
sensor.
3. Remove the IAT sensor from the intake duct.
Installation Procedure
1. Install the IAT sensor into intake air duct.
2. Connect a IAT sensor connector to the IAT sensor.
3. Connect the negative battery cable.
NOTE: Verify any DTCs (diagnosis Trouble Code) are
not stored after replacement.
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