Isuzu Trooper (1998-2002 year). Service manual — part 231
PARKING BRAKES 5D – 9
PARKING BRAKE CABLE
5
7
4
2
3
1
6
7
12
15
13
14
A
B
10
8
9
10
11
16
9
8
A
B
Removal Steps
1.
Rear wheels
2.
Caliper assembly
3.
Rotor (Drum)
4.
Holding spring
5.
Return spring; upper
6.
Return spring; lower
7.
Shoe assembly
8.
Cable fixing bolt
9.
Clip
10. Clip
11. Clip
12. Adjust nut
13. Equalizer
14. Bolt
15. Retaining plate
16. Parking brake cable
Installation Steps
To install, follow the removal steps in the
reverse order.
331RW009
5D – 10 PARKING BRAKES
INSTALLATION
To install, follow the removal steps in the reverse
order, noting the following points.
15. Parking Brake Cable
•
Apply grease (BESCO L-2 or equivalent) to the
connecting portion of the rear cable and equalizer.
12. Adjust Nut
•
Tighten the adjust nut to the specified torque.
Adjust Nut Torque
N·m (kg·cm / lb·in)
6 (60 / 52)
•
To adjust the parking brake, refer to Parking Brake
Adjustment in this section.
11. Clip
•
Tighten the fixing bolt to the specified torque.
Fixing Bolt Torque
N·m (kg·cm / lb·in)
15 (150 / 130)
10. Clip
•
Tighten the fixing bolt to the specified torque.
Fixing Bolt Torque
N·m (kg·cm / lb·in)
6.5 (65 / 58)
REMOVAL
1. Rear Wheels
2. Caliper Assembly
•
Remove 2 bolts to remove the caliper assembly
from the support bracket. (Refer to Rear Disc
Brakes in Power Assisted Brake System section.)
Temporarily hang the caliper with wire to avoid
stretching the brake hose.
3. Rotor (Drum)
4. Holding Spring
5. Return Spring; Upper
6. Return Spring; Lower
7. Shoe Assembly
•
Remove the brake shoe assembly. Then remove
the parking brake cable from the parking brake
lever.
8. Cable Fixing Bolt
9. Clip
10. Clip
11. Clip
12. Adjust Nut
13. Equalizer
14. Bolt
15. Retaining Plate
16. Parking Brake Cable
Parking brake lever
PARKING BRAKES 5D – 11
9. Clip
•
Tighten the fixing bolt to the specified torque.
Fixing Bolt Torque
N·m (kg·cm / lb·in)
7.8 (78 / 67)
8. Cable Fixing Bolt
•
Tighten the cable fixing bolt to the specified
torque.
Cable Fixing Bolt Torque
N·m (kg·cm / lb·in)
6.5 (65 / 58)
7. Shoe Assembly
•
After installation of the shoe and cable assembly,
apply special grease (included in the repair kit) to
the following portions indicated in the left figure.
5. Return Spring; Upper
•
The parking brake lever side (secondary side)
return spring must be installed on the outer side
of the primary side return spring.
Outer side
Parking lever
6A–1
ENGINE MECHANICAL
ENGINE
CONTENTS
Engine Mechanical
6A
. . . . . . . . . . . . . . . . . . . . . .
Engine Cooling
6B
. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Fuel
6C
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Electrical
6D1
. . . . . . . . . . . . . . . . . . . . . . . .
Ignition System
6D2
. . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Charging System
6D3
. . . . . . . . . . . .
Driveability and Emissions
6E
. . . . . . . . . . . . . . . .
Engine Exhaust
6F
. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Lubrication
6G
. . . . . . . . . . . . . . . . . . . . . .
Engine Speed Control System
6H
. . . . . . . . . . . .
Inducton
6J
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE MECHANICAL
CONTENTS
Service Precaution
6A–2
. . . . . . . . . . . . . . . . . . . . . .
General Description
6A–3
. . . . . . . . . . . . . . . . . . . . .
Engine Diagnosis
6A–4
. . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Cover LH
6A–18
. . . . . . . . . . . . . . . . .
Removal
6A–18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head Cover RH
6A–21
. . . . . . . . . . . . . . . . .
Removal
6A–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Common Chamber
6A–24
. . . . . . . . . . . . . . . . . . . . . .
Removal
6A–24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–24
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Manifold LH
6A–26
. . . . . . . . . . . . . . . . . . . . .
Removal
6A–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Manifold RH
6A–27
. . . . . . . . . . . . . . . . . . . .
Removal
6A–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft Pulley
6A–28
. . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt
6A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–30
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft
6A–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head
6A–37
. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Stem Oil Controller , Valve Spring and
Valve Guide
6A–39
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–39
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston, Piston Ring and Connecting Rod
6A–40
. . .
Removal
6A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–41
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Main Bearings
6A–42
. . . . . . . . . . . .
Removal
6A–42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–43
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Oil Seal
6A–47
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–47
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–47
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly
6A–48
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
6A–48
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6A–48
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head
6A–52
. . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder Head and Associated Parts
6A–52
. . . . .
Disassembly
6A–52
. . . . . . . . . . . . . . . . . . . . . . . . . .
Clean
6A–53
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
6A–53
. . . . . . . . . . . . . . . . . .
Reassembly
6A–53
. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring, Oil Controller, Valve,
Valve Guide
6A–56
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Spring, Oil Controller, Valve,
Valve Guide and Associated Parts
6A–56
. . . . . . .
Disassembly
6A–56
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
6A–57
. . . . . . . . . . . . . . . . . .
Reassembly
6A–60
. . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Clearance Adjustments
6A–61
. . . . . . . . . . . . .
Camshaft
6A–63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft and Associated Parts
6A–63
. . . . . . . . .
Disassembly
6A–63
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
6A–64
. . . . . . . . . . . . . . . . . .
Reassembly
6A–66
. . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft
6A–69
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft and Associated Parts
6A–69
. . . . . . . .
Disassembly
6A–69
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Repair
6A–70
. . . . . . . . . . . . . . . . . .
Inspection and Repair
6A–71
. . . . . . . . . . . . . . . . . .
Reassembly
6A–73
. . . . . . . . . . . . . . . . . . . . . . . . . .
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