Isuzu Trooper (1998-2002 year). Service manual — part 847
7C–6
CLUTCH
Driven Plate Assembly
(6VE1)
A07RS007
CLUTCH
7C–7
(4JX1)
A07RW045
7C–8
CLUTCH
Diagnosis
Condition
Possible cause
Correction
Dragging
Fluid leakage.
Repair
Air in hydraulic line.
Bleed
Master cylinder and slave cylinder
seals worn.
Replace master cylinder.
Replace slave cylinder seals.
Driven plate warped.
Replace driven plate.
Diaphragm spring weakened or tip of
fingers worn.
Replace pressure plate
Driven plate sticking on splines.
Lubricate with grease or replace.
Clutch spline worn.
Repair
Release bearing worn or damaged.
Replace release bearing.
Slipping
Driven plate facing worn or
oil–soaked.
Replace driven plate and check for
leaks.
Diaphragm spring weakened.
Replace pressure plate.
Pressure plate or flywheel warped.
Correct or replace.
Master cylinder and slave cylinder
seals worn.
Replace master cylinder.
Replace slave cylinder seals.
Chattering
Engine mounts loose or damaged.
Tighten or replace.
Driven plate facing warped.
Replace driven plate.
Surface of facing hardened.
Replace driven plate
Driven plate facing oil soaked.
Replace driven plate and check for
leaks.
Damper springs weakened or
broken.
Replace.
Pressure plate or flywheel warped.
Correct or replace.
Noisy
Replace bearing binding.
Correct, or replace if damaged, and
lubricate.
Replace bearing worn or damaged.
Replace release bearing.
Release bearing poorly lubricated.
Lubricate.
Pilot bearing worn.
Replace pilot bearing.
Damper springs weakened or
broken.
Replace driven plate.
Rivets of driven plate exposed.
Replace driven plate.
Replace driven plate.
Hydraulic line blocked.
Clean out or replace.
Master or slave cylinders binding.
Repair or replace as needed.
CLUTCH
7C–9
Clutch Assembly
Clutch Assembly and Associated Parts
201RW029
Legend
(1) Flywheel Assembly and Crankshaft Bearing
(2) Driven Plate Assembly (6VE1)
(3) Driven Plate Assembly (4JX1)
(4) Pressure Plate Assembly
(5) Transmission Assembly
(6) Front Cover
(7) Shift Fork
(8) Release Bearing
Removal
1. Remove transmission assembly, refer to ”MANUAL
TRANSMISSION” of Section 7B for ”Removal AND
INSTALLATION” procedure.
2. Mark the flywheel, clutch cover and pressure plate lug
for alignment when installing.
3. Remove pressure plate assembly (3).
4. Remove driven plate assembly (1) or (2). Use the pilot
aligner 5-85253-001-0 (J-24547) to prevent the
driven plate assembly from falling free.
201RW031
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