Isuzu Trooper (1998-2002 year). Service manual — part 745
AUTOMATIC TRANSMISSION (AW30-40LE)
7A–177
TRANSMISSION CASE
DISASSEMBLY
249RY00001
Disassembly steps
▲
1. Spacer
▲
2. Pin
▲
3. Manual valve lever shaft
▲
4. Manual valve lever
▲
5. Oil seal
▲
6. Oil seal
7A–178
AUTOMATIC TRANSMISSION (AW30-40LE)
249RY00002
249RY00003
249RY00004
240RY00021
Important operations
1. Spacer
Using a chisel, cut off the spacer and remover it from the
shaft.
2. Pin
Using a punch, drive out the pin.
3. Manual valve lever shaft
4. Manual valve lever
Pull the manual valve lever shaft out through the case by
the threads.
5. Oil seal
6. Oil seal
Using a screwdriver, remove the oil seal.
On–vehicle replacement of oil seal
Using special tool, install the oil seal.
Installer : 5–8840–2169–0 (J–37232–2)
AUTOMATIC TRANSMISSION (AW30-40LE)
7A–179
REASSEMBLY
249RX00001
Reassembly steps
▲
1. Oil seal
▲
2. Oil seal
▲
3. Spacer
▲
4. Manual valve lever
▲
5. Manual valve lever shaft
▲
6. Pin
7A–180
AUTOMATIC TRANSMISSION (AW30-40LE)
240RY00021
249RY00005
249RY00006
249RY00003
Important operations
1. Oil seal
2. Oil seal
Coat a new oil seal lip with multi purpose grease.
Using special tool, drive in the oil seal.
Oil seal installer : 5–8840–2169–0 (J–37232–2)
3. Spacer
4. Manual valve lever
Assemble a new spacer to the manual valve lever.
5. Manual valve lever shaft
Install the manual valve lever shaft to the transmission case
through the manual valve lever by the threads.
6. Pin
Drive in the pin with the slot at a right angle to the shaft.
Match the spacer hole to the lever staking hollow and stake
the spacer to the lever.
Make sure the manual valve lever shaft turns smoothly.
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