Isuzu Trooper (1998-2002 year). Service manual — part 543
6F–8
ENGINE EXHAUST
Rear Exhaust pipe
Rear Exhaust pipe and Associated Parts
150R200022
Legend
(1) Tail Pipe Fixing Nuts
(2) Taile Pipe
(3) Rear Exhaust Pipe Fixing Nuts
(4) Rear Exhaust Pipe
Removal
1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety
stands.
3. Remove tail pipe fixing nuts (1), then remove the tail
pipe (2).
4. Remove rear exhaust pipe fixing nuts (3), then
remove the rear exhaust pipe (4).
Installation
1. Install the rear exhaust pipe (4) and tighten two nuts
(3) on exhaust silencer to specified torque.
Nuts: 43 N·m (4.4 kg·m/32 lbft)
2. Install the tail pipe (2) and tighten two nuts (1) on rear
exhaust pipe to specified torque.
Nuts: 57 N·m (5.8 kg·m/42 lb ft)
6F–9
ENGINE EXHAUST
Main Data and Specifications
Torque Specifications
N·m (kg·m/lb ft)
150R200029
6G–1
ENGINE LUBRICATION
ENGINE
ENGINE LUBRICATION
CONTENTS
Service Precaution
6G–1
. . . . . . . . . . . . . . . . . . . . . .
General Description
6G–2
. . . . . . . . . . . . . . . . . . . . .
Oil Pump
6G–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump and Associated Parts
6G–3
. . . . . . . . . .
Oil Pump and Associated Parts
6G–4
. . . . . . . . . .
Inspection and Repair
6G–4
. . . . . . . . . . . . . . . . . .
Reassembly
6G–5
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pan and Crankcase
6G–7
. . . . . . . . . . . . . . . . . .
Removal
6G–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6G–7
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump
6G–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6G–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6G–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump Oil Seal
6G–12
. . . . . . . . . . . . . . . . . . . . . . .
Removal
6G–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6G–12
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filter
6G–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
6G–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
6G–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specification
6G–14
. . . . . . . . . . . . . .
Special Tool
6G–15
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
6G–2
ENGINE LUBRICATION
General Description
C06RW002
Legend
(1) Oil Strainer
(2) Oil Pump
(3) Relief Valve
(4) Oil Pressure Switch
(5) Oil Filter
(6) Safety Valve
(7) Oil Pressure Unit
(8) Oil Gallery
(9) Crankshaft Bearing
(10) Crankshaft
(11) Connecting Rod Bearing
(12) Connecting Rod
(13) Piston
(14) Oil Gallery; Cylinder Head
(15) Camshaft
(16) Camshaft Journal
(17) Front Journal; Camshaft Drive Gear
(18) Rear Journal; Camshaft Drive Gear
(19) Oil Pan
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