Isuzu Trooper (1998-2002 year). Service manual — part 804
7B–26 MANUAL TRANSMISSION
11. Mount the intermediate plate.
1. Mount the intermediate plate through the
aluminum plate in a vise.
226RW005
12. Remove the slotted spring pin.
1. Using a pin punch and hammer, drive out the pin
from the arm.
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13. Remove the shift arm set bolt.
1. Remove the 2 bolts from the shift arm.
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14. Remove the counter 5th gear.
1. Using 2 screwdrivers and hammer, tap out the
snap ring.
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MANUAL TRANSMISSION
7B–27
2. Using remover 5–8840–2550–0 (J–42794) and
attachment 5–8840–2560–0 (J–42988), remove
the 5th gear spline piece.
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3. Remove the hub sleeve No.3, block ring set,
counter 5th gear, bearing and 5th shift arm.
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4. Remove the synchronizer pull ring, synchronizer
cone ring, and synchronizer outer ring from hub
sleeve No.3.
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5. Remove the reverse block ring from the hub
sleeve No.3. Remove the 3 inserts and 3
compression springs.
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7B–28 MANUAL TRANSMISSION
15. Remove the thrust washer.
1. Remove the thrust washer from counter gear
shaft.
2. Remove the thrust washer pin from counter gear
shaft.
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16. Remove the bearing plate.
1. Remove the 4 bolts and bearing retainer.
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17. Remove the reverse idle gear.
1. Pull out the shaft foward the rear and remove the
reverse idle gear.
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18. Remove the counter gear shaft.
1. Using snap ring plier, remove counter gear shaft
center bearing snap ring.
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MANUAL TRANSMISSION
7B–29
2. Using remover 5–8840–2551–0 (J–42795) and
attachment 5–8840–2560–0 (J–42988), remove
counter gear shaft center bearing.
NOTE: Be careful not to drop the counter gear, when
removing the bearing.
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3. Remove the counter gear from intermediate
plate.
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19. Disassemble the counter gear shaft assembly.
1. Using snap ring pliers, remove the counter gear
shaft front bearing snap ring.
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2. Using bearing separator 5–8840–0015–0
(J–22912–01) and a press, remove the bearing.
226RW200
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