Isuzu Trooper (1998-2002 year). Service manual — part 801
7B–14 MANUAL TRANSMISSION
7. Install the engine rear mount to the transmission case
and tighten the fixing bolts specified torque (6VE1).
Torque: 41 N·m (4.2kg·m/30 Ib ft)
8. Install the third crossmember to the frame and tighten
the fixing bolts specified torque.
Torque: 50 N·m (5.1kg·m/37 Ib ft)
9. Tighten the engine rear mount nuts specified torque.
Torque: 50 N·m (5.1kg·m/37 Ib ft)
10. Remove the transmission jack.
11. Apply the grease to top hole portion of the shift fork.
12. Install the slave cylinder and tighten the fixing bolts
specified torque.
Torque: 43 N·m (4.4kg·m/32 Ib ft)
13. Install the clutch dust cover to the clutch housing and
tighten the fixing bolts specified torque.
Torque: 8 N·m (0.8kg·m/69 Ib in)
220RS007
14. Install the slave cylinder heat protector to the slave
cylinder.
15. Install bracket and two transmission harness clamps
to the transmission case (6VE1).
16. Install harness heat protector (6VE1).
(6VE1)
225RW006
17. Install four fuel pipe bracket (6VE1).
MANUAL TRANSMISSION
7B–15
141RW024
18. Connect the speedometer sensor and 2WD–4WD
actuator harness connector.
826RW024
7B–16 MANUAL TRANSMISSION
19. Connect the backup lamp switch, 4WD indicator
switch, and 1-2 indicator switch harness connectors.
826RW023
20. Install the front and 3 way exhaust pipe (6VE1).
Install the exhaust pipe with catalytic converter
(4JX1).
Torque:
Exhaust pipe to exhaust manifold:
67 N·m (6.8 kg·m/49 Ib ft)
Exhaust pipe flange bolt:
43 N·m (4.4 kg·m/32 Ib ft)
(4JX1)
150RW041
21. Connect two oxygen sensor connectors to the
transmission harness (6VE1).
22. Install the front propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 N·m (6.4 kg·m/46 Ib ft)
23. Install the rear propeller shaft and tighten the fixing
bolts and nuts specified torque.
Torque: 63 N·m (6.4 kg·m/46 Ib ft)
24. Install transfer protector and tighten the fixing bolts
specified torque.
Torque: 37 N·m (3.8 kg·m/27 Ib ft)
25. Install the transmission control lever and transfer
control lever.
235RW014
26. Install the grommet assembly.
27. Install the front console assembly.
28. Install the gear control lever knob.
29. Connect battery ground cable.
30. Install engine hood.
MANUAL TRANSMISSION
7B–17
Rear Oil Seal (Transfer Adapter)
Removal
1. Remove the transfer case assembly from the vehicle.
Refer to Transfer Case in Drive Line/Axle section.
2. Remove the rear oil seal from the transfer adapter.
220RW090
Installation
1. Use 5–8840–2558–0 (J–42802) transfer adapter oil
seal installer, and install the rear oil seal to the transfer
adapter.
2. Apply grease to the oil seal lip.
3. Install the transfer case assembly to the vehicle.
Refer to Transfer Case in Drive Line/Axle section.
220RW115
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