Mercedes-Benz ML320. Service manual — part 485
Wheel location, hub
Remove/install wheels,
rotate if necessary
AP40.10-P-
4050GH
2
Detach hexagon collared
nut (65a) from front axle
shaft
Replace hexagon nut with collar
*BA33.30-P-
1001-02B
3
Remove front axle brake
caliper
Hang the floating / fixed caliper to one side with a
hook to relieve the strain on the brake hose.
Leave brake hose connected.
Model 163.136, model 163.113 up to VIN A289564,
X754619, model 163.154 up to VIN A289564, model
163.154 /157 only with US version, code 494a.
AR42.10-P-
0070GH
Model 163.128 /172 /174 /175, model 163.113 as of
VIN A289565, X754620, model 163.154 as of VIN
A289565, model 163.154 /157 except US version,
code 494a.
AR42.10-P-
0070GI
4
Detach track rod from
steering knuckle
Check rubber boot and ball joint for wear and
damage.
AR46.40-P-
0200-02C
*BA46.40-P-
1001-01C
Thrust piece
Fig. 16
Puller
Fig. 17
5
Press follower joint out of
upper transverse control
arm using puller
Check rubber boot and ball joint for wear and damage
AR33.20-P-
0500-01GH
*BA33.20-P-
1001-01D
Thrust piece
Fig. 45
Support
Fig. 46
Press
Fig. 47
6
Press front axle shaft (65)
out of front axle shaft
flange
Hang steering knuckle to one side using wire.
AR33.30-P-
0620-04GH
Extraction and installation tool
Fig. 18
7
Lever front axle shaft out
of front axle gear
Do not damage shield.
8
Remove front axle shaft
(65)
Installation: Make sure that the opening in the
circlip (65c) faces downward before inserting into the
front axle gear.
9
Install in the reverse order
Number
Designation
Model
163
BA33.20-P-1001-
01D
Self-locking nut, upper transverse control arm follower joint to
steering knuckle
Nm 50
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
me
Front axle shaft
Track rod
Fig. 89: Identifying Thrust Piece (140 589 00 63 00)
Fig. 90: Identifying Puller (202 589 02 33 00)
Fig. 91: Identifying Thrust Piece (129 589 10 63 00)
Number
Designation
Model 163
BA33.30-P-1001-02B
Nut, front axle shaft to front axle shaft flange
Nm 490
Number
Designation
Model 163
BA46.40-P-1001-01C
Self-locking nut, track rod to steering knuckle
Nm 55
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
me
Fig. 92: Identifying Support (163 589 01 43 00)
Fig. 93: Identifying Press (163 589 03 43 00)
Fig. 94: Identifying Extraction And Installation Tool (210 589 03 43 00)
DETACHING AND ATTACHING RUBBER BOOTS AT JOINT - AR33.30-P-0660-01GH
Front axle shaft
Commercially available tools
Number
Designation
Model 163
BF33.30-P-1001-02C
Filling capacity
Inner joint rubber boot
g 155
Inner joint inner chamber
g
110
BF33.30-P-1002-02C
Filling capacity
Outer joint rubber boot
g 155
Outer joint inner chamber
g
65
Number
Designation
WH58.30-Z-1011-02A
Clamping pliers
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
me
Removal:
1.1 Remove hose clamps with tab (37n, 37r and 37k, 37q) using side cutting pliers.
Shown on outer joint, hose clamp with tab, 1st version
Fig. 95: Identifying Hose Clamps With Tab - 1St Version
1.2 Open and remove large hose clamps with tensioning bead (37n, 37k) using pliers (078). Remove
small hose clamps with tab (37r, 37q) using side cutting pliers.
2 Pull off rubber boot.
Shown on outer joint, large hose clamp with tensioning bead, 2nd version.
Fig. 96: Identifying Large Hose Clamps With Tensioning Bead - 2nd Version
2001 Mercedes-Benz ML320
1998-2005 DRIVELINE/AXLES Front Axle - 163 Chassis
me
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