Mercedes-Benz ML320. Service manual — part 459
Refrigerant compressor
Refrigerant compressor
Refrigerant compressor
Fig. 95: Identifying Hand Pump (210 589 00 71 00)
Commercially available tools
Repair materials
Number
Designation
Engine
111.977,112.942,
112.970,113.942 /
965/981 in model
163
Engine 112.947/960
in model 170
BA83.55-P-1001-
01A
Bolt, refrigerant
compressor to
bracket
Nm 20
20
Number
Designation
Engines
112.922/944 in
model 220
Engine 113.960 in
model 215
BA83.55-P-1001-
01A
Bolt, refrigerant
compressor to
bracket
Nm 20
20
Number
Designation
Engine 113.941/960
in model 220
Engine
113.963/992/995 in
model 230
BA83.55-P-1001-
01A
Bolt, refrigerant
compressor to
bracket
Nm 20
20
Number
Designation
WH58.30-Z-1048-13A
STAR DIAGNOSIS diagnosis
system, Compact Passenger Car
6511 1801 00
Number
Designation
Order number
BR00.45-Z-1013-01A
Sealant
A 003 989 98 20
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
REMOVE/INSTALL THE END COVER - AR01.40-P-8913B
ENGINE 1123.945 in MODEL 463.209 /232 /233 /244 /245 /250
ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220
ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113 in MODEL 129, 163, 202, 208, 209, 210, 220, 230.474 /475
ENGINE 112.913 in MODEL 211.061/261
ENGINE 112.949 in MODEL 211.065 /265
ENGINE 113.967 in MODEL 211.070 /270
ENGINE 113.982 in MODEL 463.243 /246
ENGINE 112.917 in MODEL 211.080 /280
ENGINE 112.954 in MODEL 211.082 /282
ENGINE 113.969 in MODEL 211.083 /283
Shown on engine 112
BR00.45-Z-1015-01A
Sealant
A 002 989 71 20
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Fig. 96: Identifying End Cover Remove/Install Components - Shown On Engine 112
Remove/install
1
Remove flywheel/drive
plate
AR03.30-P-8001C
2
Remove the end cover (1).
Pry off end cover (1)
carefully at both marked
points with a slanted
screwdriver (see magnified
section).
The crankshaft radial
sealing ring (3) must
always be replaced when
end cover (1) is removed.
*BA01.40-P-1004-01C
3
Install a new rear
crankshaft radial seal (3)
The rear crankshaft
radial sealing ring (3) must
only be removed once end
cover (1) has been
removed.
Installation:
Circumference and lip of
the crankshaft radial
sealing ring (3) as well as
the counter tread on the
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Crankcase, timing case cover, end cover
Crankcase, timing case cover, end cover
crankshaft must be free of
oil and grease, in order to
guarantee a proper
function.
Install crankshaft radial
seal (3)
AR03.20-P-3063-01B
Fig. 97
Installation: Pay
attention to fitted sleeves
(2) when pressing on end
cover!
Notes on application of
sealant to end cover with
radial shaft seal
AH01.40-P-1000-06A
Sealant
*BR00.45-Z-1013-01A
4
Install in the reverse order
Risk of accident caused by
vehicle starting off by itself
when engine is running.
Risk of injury caused by
contusions and burns
during starting procedure
or when working near the
engine as it is running
Secure vehicle to prevent
it from moving by itself.
Wear closed and snug-
fitting work clothes.
Do not touch hot or
rotating parts.
AS00.00-Z-0005-01A
5
Carry out engine test run
Before installing
transmission, inspect for
oil leaks
Number
Designation
Engine 112 except
112.951/ 976
BA01.40-P-1004-
01C
End cover screw
Thread not pre-
tapped
Nm 14
Thread pre-tapped
10
Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
Engine 113.987/
988/990/
2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
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