Mercedes-Benz Sprinter / Dodge Sprinter. Service manual — part 491
INSTRUMENT PANEL ASSEM-
BLY
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, SEAT BELT TENSIONER, OR INSTRU-
MENT PANEL COMPONENT DIAGNOSIS OR SER-
VICE. DISCONNECT AND ISOLATE THE BATTERY
NEGATIVE (GROUND) CABLE, THEN WAIT TWO
MINUTES FOR THE AIRBAG SYSTEM CAPACITOR
TO DISCHARGE BEFORE PERFORMING FURTHER
DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE
WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
•
WHEN REMOVING A DEPLOYED AIRBAG, RUB-
BER GLOVES, EYE PROTECTION, AND A LONG-
SLEEVED SHIRT SHOULD BE WORN. THERE MAY
BE DEPOSITS ON THE AIRBAG UNIT AND OTHER
INTERIOR SURFACES. IN LARGE DOSES, THESE
DEPOSITS MAY CAUSE IRRITATION TO THE SKIN
AND EYES.
•
USE EXTREME CARE TO PREVENT ANY FOR-
EIGN MATERIAL FROM ENTERING THE PASSEN-
GER
AIRBAG,
OR
BECOMING
ENTRAPPED
BETWEEN THE PASSENGER AIRBAG CUSHION
AND THE PASSENGER AIRBAG DOOR. FAILURE TO
OBSERVE
THIS
WARNING
COULD
RESULT
IN
OCCUPANT
INJURIES
UPON AIRBAG
DEPLOY-
MENT.
•
THE
PASSENGER
AIRBAG
DOOR
MUST
NEVER BE PAINTED. REPLACEMENT PASSENGER
AIRBAGS ARE SERVICED WITH DOORS IN THE
ORIGINAL COLORS. PAINT MAY CHANGE THE WAY
IN WHICH THE MATERIAL OF THE AIRBAG DOOR
RESPONDS TO AN AIRBAG DEPLOYMENT. FAIL-
URE TO OBSERVE THIS WARNING COULD RESULT
IN OCCUPANT INJURIES UPON AIRBAG DEPLOY-
MENT.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove radio. (Refer to 8 - ELECTRICAL/AU-
DIO/RADIO - REMOVAL)
(3) Remove glove compartment. (Refer to 23 -
BODY/INSTRUMENT
PANEL/GLOVE
BOX
-
REMOVAL)
(4) Remove cup holder. (Refer to 23 - BODY/IN-
STRUMENT PANEL/CUP HOLDER - REMOVAL)
(5) Remove instrument cluster. (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - REMOVAL)
(6) Remove passenger airbag. (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/PASSENGER
AIRBAG
-
REMOVAL)
(7) Remove right and left speakers. (Refer to 8 -
ELECTRICAL/AUDIO/SPEAKER - REMOVAL)
(8) Remove center bezel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/INSTRUMENT PANEL CEN-
TER BEZEL - REMOVAL)
(9) Remove air conditioning push-button control
module. (Fig. 7)
(10) Twist cover lock 1/4 turn and remove Power
Distribution Center (PDC) cover. (Fig. 8)
(11) Remove nut and screws and remove steering
column shroud. (Fig. 9)
Fig. 7 HVAC CONTROL MODULE
1 - CONTROL CABLES
2 - ELECTRICAL CONNECTORS
3 - MODULE
4 - SCREWS
Fig. 8 POWER DISTRIBUTION CENTER COVER
1 - COVER LOCK
2 - COVER
VA
INSTRUMENT PANEL
23 - 59
(12) Remove PDC bolt, nut and nut for ground
wire. (Fig. 10)
(13) Disconnect
PDC
electrical
connectors
and
remove. (Fig. 11)
(14) Remove screws and remove passenger side air
nozzle cover. (Fig. 12)
(15) Remove screws and remove left side cover.
(Fig. 13)
Fig. 9 STEERING COLUMN SHROUD
1 - SHROUD
2 - SCREWS (2)
3 - NUT
Fig. 10 POWER DISTRIBUTION CENTER
1 - BOLT
2 - POWER DISTRIBUTION CENTER
3 - GROUND NUT
4 - WASHER
5 - NUT
6 - GROUND WIRE
Fig. 11 POWER DISTRIBUTION CENTER
CONNECTORS
1 - ELECTRICAL CONNECTORS (5)
2 - POWER DISTRIBUTION CENTER
Fig. 12 PASSENGER SIDE AIR NOZZLE COVER
1 - FRONT SCREWS (2)
2 - BRACKET
3 - BRACKET SCREWS
4 - NOZZLE COVER
5 - INSTRUMENT PANEL
23 - 60
INSTRUMENT PANEL
VA
(16) Remove left outer and inner air nozzles.
(17) Remove right side cover.
(18) Remove right outer and inner air nozzles.
(19) Remove protective matting from cluster loca-
tion. (Fig. 14)
(20) Remove instrument panel top cover screws
and cover. (Fig. 15)
(21) Remove vent hose. (Fig. 16)
(22) Remove brake pedal spring. (Fig. 17)
Fig. 13 SIDE COVERS & NOZZLES
1 - LEFT SIDE COVER
2 - RIGHT SIDE COVER
3 - BRACKET
4 - OUTER AIR NOZZLE
5 - INNER AIR NOZZLE
6 - INNER AIR NOZZLE
7 - OUTER AIR NOZZLE
Fig. 14 PROTECTIVE MAT
1 - CLUSTER OPENING
2 - PROTECTIVE MAT
Fig. 15 INSTRUMENT PANEL TOP COVER
1 - SPEAKER COVERS (2)
2 - CENTER NOZZLE COVER
3 - INSTRUMENT PANEL TOP COVER
4 - TOP SCREWS (6)
5 - BRACKET/SCREW
6 - LOWER SCREWS (2)
Fig. 16 CENTER VENT HOSE
1 - VENT HOSE
2 - CENTER STACK
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INSTRUMENT PANEL
23 - 61
(23) Remove ignition transponder. (Fig. 18)
CAUTION: The position of the steering gear must
not be altered again for the entire duration of the
work procedure.
(24) Turn the steering wheel and lock the steering
wheel in the straight ahead position.
(25) Remove steering column support bolts. (Fig.
19)
(26) Remove the screws and remove instrument
panel. (Fig. 20)
Fig. 17 BRAKE PEDAL SPRING
1 - STEERING COLUMN
2 - SPRING
Fig. 18 IGNITION TRANSPONDER
1 - COLUMN LOCK
2 - IGNITION TRANSPONDER
Fig. 19 STEERING COLUMN BOLTS
1 - BOLTS (2)
2 - STEERING COLUMN
Fig. 20 INSTRUMENT PANEL FASTENERS
1 - UPPER SCREWS (6)
2 - INSTRUMENT PANEL
3 - RIGHT SCREW
4 - CENTER SCREWS (2)
5 - LEFT SCREWS (3)
23 - 62
INSTRUMENT PANEL
VA
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