Opel Frontera UBS. Service manual — part 2897
SUN ROOF/CONVERTIBLE TOP
8I–11
2. Insert the drain hose from inside of vehicle, restore
routing, and fix with new soft tape and clip.
If the grommet is removed during removal of drain
hose, insert the grommet into drain hose from outside
of the vehicle, and install on the body panel, avoiding
any twisting.
3. After installing the drain hose, install the trim while
taking care not to crush the drain hose.
Also, care should be taken not to allow the drain hose
connected to the pipe to be caught in.
4. Test the drain condition.
5. The protrusion of the drain hose from the body panel
must be within 50 mm (2.0 in). If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).
Sun Roof Switch
General Description
Sun roof operation can be controlled by pushing
continuously the sun roof switch to activate the sun roof
control unit and sun roof motor.
While the switch is being pushed to the “OPEN” side, the
sun roof stops about 165 mm (6.5 in) before fully open
position. Push the switch again to the “OPEN” side to
open it fully. When the switch is being continuously
pushed to the “CLOSE” side, the sun roof stops about
180 mm (7.1 in) short of the fully closed position and
remains in this state. Push the switch again to the
“CLOSE” side to close it completely.
Removal
1. Disconnect the battery ground cable.
2. Pull down the switch housing(2) and disconnect the
sun roof switch and map light connectors to remove
the sun roof switch(1).
805RS002
Installation
To install, follow the removal steps in the reverse order.
8I–12
SUN ROOF/CONVERTIBLE TOP
Sun Roof Motor
Removal
1. Disconnect the battery ground cable.
2. Remove the headlining(2).
D
Refer to the Headlining removal steps in Body
Structure section.
3. Disconnect the connector, and remove three nuts and
two screws to remove the sun roof motor(1).
665RW034
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. When installing the sun roof motor, close the sun roof
glass completely.
Main Data and Specifications
Torque Specifications
Application
N·m
kg·m
lb ft
lb in
Sun Roof Frame Complete Assembly Fixing Bolts
10
1.0
—
87
Sun Roof Glass Fixing Screws
10
1.0
—
87
EXTERIOR/INTERIOR TRIM
8J–1
BODY AND ACCESSORIES
EXTERIOR / INTERIOR TRIM
CONTENTS
Service Precaution
8J–2
. . . . . . . . . . . . . . . . . . . . . .
Dash Side Trim Panel
8J–3
. . . . . . . . . . . . . . . . . . . .
Removal
8J–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assist Grip
8J–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location
8J–3
. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8J–3
. . . . . . . . . . . . . . .
Consoles
8J–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consoles and Associated Parts
8J–4
. . . . . . . . .
Removal
8J–4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel
8J–6
. . . . . . . . . . . . . . . . . . .
Front Door Trim Panel and Associated
Parts
8J–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–9
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel
8J–10
. . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel and Associated
Parts
8J–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror
8J–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror and Associated Parts
8J–13
. . . . . . . .
Removal
8J–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Side and Quarter Upper Trim Cover
(LWB)
8J–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Side, Quarter Upper Trim Cover
and Associated Parts
8J–14
. . . . . . . . . . . . . . . . . .
Removal
8J–14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–16
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Side and Quarter Upper Trim Cover
(SWB)
8J–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Side, Quarter Upper Trim Cover
and Associated Parts
8J–17
. . . . . . . . . . . . . . . . . .
Removal
8J–17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–19
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Pillar and Roof Side Trim Cover
(LWB)
8J–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Pillar, Roof Side Trim Cover and
Associated Parts
8J–20
. . . . . . . . . . . . . . . . . . . . . .
Removal
8J–20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–21
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Side Trim Cover (SWB)
8J–22
. . . . . . . . . . . . .
Roof Side Trim Cover and Associated
Parts
8J–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–22
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Pillar Trim Cover
8J–23
. . . . . . . . . . . . . . . . . . .
Front Pillar Trim Cover and Associated
Parts
8J–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Pillar Assist Grip
8J–24
. . . . . . . . . . . . . . . . . .
Parts Location
8J–24
. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8J–24
. . . . . . . . . . . . . . .
Assist Grip
8J–24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location
8J–24
. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation
8J–24
. . . . . . . . . . . . . . .
Fuel Filler Lid Opener Cable
8J–25
. . . . . . . . . . . . . .
Fuel Filler Lid Opener Cable and
Associated Parts
8J–25
. . . . . . . . . . . . . . . . . . . . . .
Removal
8J–25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door
8J–26
. . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location
8J–26
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–26
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Protector (Without Wheel Opening
Extension)
8J–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocker Protector (Without Wheel Opening
Extension) and Associated Parts
8J–27
. . . . . . . .
Removal
8J–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Opening Extension and Rocker Protector
Assembly
8J–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Opening Extension, Rocker Protector
Assembly and Associated Parts
8J–28
. . . . . . . . .
Removal
8J–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mud Flaps (With Wheel Opening Extension)
8J–31
Mud Flaps (With Wheel Opening Extension)
and Associated Parts
8J–31
. . . . . . . . . . . . . . . . . .
Removal
8J–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ventilation Assembly
8J–32
. . . . . . . . . . . . . . . . . . . . .
Ventilation Assembly and Associated Parts
8J–32
Removal
8J–32
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–32
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8J–2
EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (SWB)
8J–33
. . . .
Quarter Flipper Glass Assembly and
Associated Parts
8J–33
. . . . . . . . . . . . . . . . . . . . . .
Removal
8J–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH)
8J–34
. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts
8J–34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–34
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–35
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH)
8J–36
. . . . . . . . . . . . . . . . .
Parts Location
8J–36
. . . . . . . . . . . . . . . . . . . . . . . .
Removal
8J–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box
8J–37
. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts
8J–37
.
Remove
8J–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set
8J–37
. . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set and Associated Parts
8J–37
. . . .
Removal
8J–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
8J–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System
8J–38
. . . . . . . . . . . . . . .
General Description
8J–38
. . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control
Switch, Folding Switch and Defogger
Switch) Removal
8J–38
. . . . . . . . . . . . . . . . . . . . . .
Installation
8J–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror
8J–38
. . . . . . . . . . . . . . . . . . . . . . .
General Description
8J–38
. . . . . . . . . . . . . . . . . . . .
Removal and Installation
8J–38
. . . . . . . . . . . . . . .
Power Window System
8J–39
. . . . . . . . . . . . . . . . . .
General Description
8J–39
. . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation
8J–39
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation
8J–40
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications
8J–41
. . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
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