Opel Frontera UBS. Service manual — part 2637
7B–24 MANUAL TRANSMISSION
2. Using a pin punch and hammer, drive out the
slotted spring pin. Remove the reverse restrict
pin.
220RW012
3. Remove the oil receiver pipe.
220RW011
4. Remove the oil seal.
5. Using socket hexagon wrench, remove the plug.
220RW014
8. Remove the front cover.
1. Remove the 8 bolts.
220RW018
MANUAL TRANSMISSION
7B–25
2. Using a plastic hammer, carefully tap the front
cover.
220RW017
9. Remove the front cover oil seal.
1. Mount the front cover through the aluminum plate
in a vise.
2. Using screwdriver, remove oil seal (1).
220RW019
10. Remove the transmission case.
1. Using a snap ring expander, remove the 2 snap
rings (1)(2).
226RW004
2. Using a plastic hammer, carefully tap the
transmission case.
220RW020
7B–26 MANUAL TRANSMISSION
11. Mount the intermediate plate.
1. Mount the intermediate plate through the
aluminum plate in a vise.
226RW005
12. Remove the slotted spring pin.
1. Using a pin punch and hammer, drive out the pin
from the arm.
226RW025
13. Remove the shift arm set bolt.
1. Remove the 2 bolts from the shift arm.
226RW023
14. Remove the counter 5th gear.
1. Using 2 screwdrivers and hammer, tap out the
snap ring.
226RW024
MANUAL TRANSMISSION
7B–27
2. Using remover 5–8840–2550–0 (J–42794) and
attachment 5–8840–2560–0 (J–42988), remove
the 5th gear spline piece.
226RW201
3. Remove the hub sleeve No.3, block ring set,
counter 5th gear, bearing and 5th shift arm.
220RW101
4. Remove the synchronizer pull ring, synchronizer
cone ring, and synchronizer outer ring from hub
sleeve No.3.
226RW066
5. Remove the reverse block ring from the hub
sleeve No.3. Remove the 3 inserts and 3
compression springs.
226RW067
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