Opel Frontera UBS. Service manual — part 1520
7B–34 MANUAL TRANSMISSION
8. Remove the reverse gear from clutch hub No.1.
9. Remove the 3 inserts and 3 compression springs.
D
When removing the inserts, push the insert
spring with a screwdriver.
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10. Remove the snap ring.
NOTE: Don’t damage the bearing surface.
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11. Using a press, remove following parts.
1. Clutch hub No.2 assembly (1).
2. 3rd block ring (2).
3. 3rd gear (3).
4. 3rd gear needle roller bearing (4).
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12. Using screwdriver, remove the 2 insert springs,
hub sleeve No.2, clutch hub No.2 and 3 inserts.
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MANUAL TRANSMISSION
7B–35
24. Remove the shift parts and interlock parts.
1. Mount the intermediate plate through the
aluminum plate in a vise.
2. Using a plastic hammer, tap the 5th shift rod on
the neutral.
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3. Using a torx socket wrench(T40), remove the 4
plugs.
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4. Using a magnetic finger, remove 3 springs and
balls.
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5. Using 2 screwdrivers and a hammer, remove 2
snap rings from each shift fork rod.
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7B–36 MANUAL TRANSMISSION
6. Pull out the 3rd–4th shift rod at the rear.
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7. Using a magnetic finger, remove the interlock pin
and straight pin.
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8. Pull out the 1st–2nd shift rod at the rear.
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9. Using a magnetic finger, remove the interlock pin.
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MANUAL TRANSMISSION
7B–37
10. Using 2 screwdrivers and a hammer, remove 2
snap rings.
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11. Pull out the 5th-reverse shift rod at the front.
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12. Using a magnetic finger, remove the interlock pin
from the intermediate plate. Remove the ball
from the reverse shift arm No.1.
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13. Pull out at the rear reverse shift rod, reverse shift
arm No.1 and reverse shift arm No.2 at the same
time.
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