Opel Frontera UBS. Service manual — part 441
6A – 54 ENGINE MECHANICAL
15. High pressure oil pump
1) Remove oil pump gear fixing bolt then remove
oil pump.
Legend
(1) O-Ring
(2) High Pressure Oil Pump Gear
(3) Bolt
(4) Timing Mark
16. Remove balance shaft gear LH. and RH.
17. Remove crankshaft gear.
INSTALLATION
1. Crankshaft gear
1) Force key into the crankshaft and insert
crankshaft gear with the crankshaft gear key
groove set on the key.
Legend
(1) Crankshaft Gear Installer
(2) Crankshaft Gear
2.
Balance shaft gear
1) Install the balance shaft gear RH to balance
shaft, tighten center bolt to the specified torque.
Torque : 32 N·m (3.2 kg·m/23 lb ft)
2) Install thrust plate for balance shaft LH before
installing the balance shaft gear LH.
Torque : 25 N·m (2.5 kg·m/18 lb ft)
3) Install balance shaft gear LH to balance shaft,
tighten center bolt to the specified torque.
Torque : 32 N·m (3.2 kg·m/23 lb ft)
Legend
(1) Center Bolt
(2) Plate
(3) Balance Shaft Gear RH
(4) Timing Mark
4
GEAR:O/PUMP
IDLE GEAR A
1
2
3
040RW005
1
2
2
012RW066
3
4
2
1
014RW173
ENGINE MECHANICAL 6A – 55
3. Idle gear A
1) Insert idle gear A shaft to align alignment mark
between idle gear A shaft and timing gear case.
2) Apply engine oil to the shaft surface.
3) Install the idle gear A to align the timing mark
with the crankshaft gear.
4) Install the flange, tighten bolts to the specified
torque.
Torque: 25 N·m (2.5 kg·m/18 lb ft)
Legend
(1) Bolt
(2) Retainer
(3) Idle Gear A
(4) Idle Gear A Shaft
(5) Align Mark
(6) Crankshaft Gear
(7) O-Ring
NOTE: Conform not difference timing marks between
each others.
4. Idle gear C
1) Insert idle gear C shaft to align alignment mark
between idle gear C shaft and timing gear case.
2) Apply engine oil to the shaft surface.
3) Align timing mark on idle gear C with balance
shaft gear LH and idle gear A timing marks, then
insert idle gear C.
4) Set position of idle gear C flange with a dowel
pin, tighten bolt to the specified torque.
Torque: 25 N·m (2.5 kg·m/18 lb ft)
Legend
(1) Bolt
(2) Retainer
(3) Idle Gear C
(4) Idle Gear C Shaft
(5) Align Mark
(6) Align Mark
(7) Idle Gear A
(8) Balance Shaft Gear LH
(9) Timing Mark
5. Idle gear B
1) Insert idle gear B shaft to align alignment mark
between idle gear B shaft and timing gear case.
2) Apply engine oil to the shaft surface.
3) Align timing mark on idle gear B with balance
shaft gear RH and crankshaft gear timing marks,
then insert idle gear B.
4) Install flange and tighten the bolt to the specified
torque.
Torque: 51 N·m (5.2 kg·m/38 lb ft)
3
6
5
4
3
2
1
7
1
7
014R200007
1
2
3
4
5
5
6
6
8
8
3
7
7
9
9
9
014RW175
6A – 56 ENGINE MECHANICAL
Legend
(1) Bolt
(2) Retainer
(3) Idle Gear B
(4) Idle Gear B Shaft
(5) Align Mark
6. High pressure oil pump
1) Install O-ring on the high pressure oil pump.
2) Install the high pressure oil pump to the timing
gear case, tighten the nut to the specified
torque.
Torque: 20 N·m (2.0 kg·m/14.5 lb ft)
NOTE: Be sure to set O-ring completely.
Legend
(1) O-ring (large)
(2) High pressure oil pump
(3) Nut
(4) O-ring (small)
7. High pressure oil pump
1) Install O-ring on the oil pump shaft with grease
and install the gear with the idle gear A timing
mark set at the oil pump gear timing mark.
2) Tighten center bolt to the specified torque.
Torque: 75 N·m (7.6 kg·m / 55 lb ft)
NOTE: Be sure to align timing marks with each other.
Legend
(1) O-ring
(2) High Pressure Oil Pump Gear
(3) Center Bolt
(4) Timing Mark
8. Remove lock from idle gear.
1) Remove lock bolt from idle gear A and remove
lock pin from idle gear C.
9. Timing gear case assembly
1) Clean fixing surface of timing gear case.
2) Install the gasket on the idle gear rear side end.
3) Apply liquid gasket to the timing gear case fitting
surface.
NOTE: Be sure to apply liquid gasket evenly.
4) Install timing gear case and tighten bolts to the
specified torque.
Torque: 20 N·m (2.0 kg·m / 14.5 lb ft)
NOTE: Must install within 5 minutes after applying liquid
gasket.
3
5
5
4
3
2
1
014R200008
1
2
4
3
040RW007
4
GEAR:O/PUMP
IDLE GEAR A
1
2
3
040RW005
ENGINE MECHANICAL 6A – 57
10. Vacuum pump
1) Install vacuum pump and tighten bolts to
specified torque.
Torque: 25 N·m (2.5 kg·m / 18 lb ft)
2) Install noise insulator cover.
11. Power steering pump (P/S)
1) Install P/S pump.
Torque: 25 N·m (2.5 kg·m / 18 lb ft)
12. Install front plate.
Torque: 20 N·m (2.0 kg·m / 14.5 lb ft)
13. High pressure oil pump pulley.
1) Install oil pump pulley and tighten to specified
torque.
Torque:10 N·m (1.0 kg·m / 7.2 lb ft)
2
2~2.5mm
2~2.5mm
Apply liquid gasket around inside
of the bolt hole
Bolt hole
Inside
Outside
F06HX00001
052RW001
430RW017
012RW035
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст