Opel Frontera UBS. Service manual — part 114
4A2A–12 DIFFERENTIAL (REAR 220mm)
11. Remove the drive pinion assembly using a soft metal
rod and a hammer.
425RW056
12. Remove collapsible spacer.
13. Remove the inner bearing using a separator
5–8840–2197–0 and a press.
415RW039
14. Remove adjust shim.
15. Remove inner bearing outer race.
16. Remove oil seal.
17. Remove outer bearing.
18. Remove the inner bearing outer race (1) and the outer
bearing outer race (2) by using a brass bar and a
hammer.
425RS014
425RS015
DIFFERENTIAL (REAR 220mm) 4A2A–13
Reassembly
1. Using installer 5–8840–2164–0 and grip
5–8840–0007–0, install outer bearing outer race.
415RW025
2. Using installer 5–8840–2163–0 and grip
5–8840–0007–0, install Inner bearing outer race.
415RW026
3. Install adjust shim and adjust drive pinion mounting
distance
1. Apply gear oil to the inner and outer drive pinion
bearing.
Clean the pinion setting gauge set.
Then install the gauge set together with the inner
and outer bearings.
2. Tighten the nut to the specified torque.
Torque: 2.3 N·m (0.23kg·m/20 lb in)
415RW037
Legend
(1) Front Pilot: 5–8840–2085–0
(2) Rear Pilot: 5–8840–0129–0
(3) Gauge Plate: 5–8840–2166–0
(4) Bolt and Nut: 5–8840–0127–0
3. Clean the side bearing bores. Install the dial
indicator with the discs and arbor. Install and
tighten the bearing caps to the specified torque.
Torque: 108 N·m (11.0kg·m/80 lb ft)
415RW038
Legend
(1) Dial Indicator: 5–8840–0126–0
(2) Disc (2 pcs.): 5–8840–2167–0
(3) Arbor: 5–8840–0128–0
(4) Gauge Plate: 5–8840–2166–0
4A2A–14 DIFFERENTIAL (REAR 220mm)
4. Set the dial indicator to “0”. Place it on the
mounting post of the gauging arbor with the
contact button touching the indicator pad. Force
the dial indicator downward until the needle has
made a half turn clockwise. Tighten down the dial
indicator in this position.
425RS020
Legend
(1) Dial Indicator
(2) Ganging Arbor
(3) Plunger
(4) Gauge Plate
5. Position the plunger on the gauge plate. Move the
gauging arbor slowly back and forth and locate
the position at which the dial indicator shows the
greatest defection. At this point, once again set
the dial indicator to “0”.
Repeat the procedure to verify the “0” setting.
425RS021
6. After the ZERO setting is obtained, rotate the
gauging arbor until the dial indicator rod does not
touch the gauging plate.
Record the number the dial indicator needle
points to.
425RS022
Legend
(1) Example=Dial indicator reading of 0.085
7. Record the pinion depth code on the head of the
drive pinion.
The number indicates a necessary change in the
pinion mounting distance. A plus number indi-
cates the need for a greater mounting distance
(which can be achieved by decreasing the shim
thickness). A minus number indicates the need
for a smaller mounting distance (which can be
achieved by increasing the shim thickness). If ex-
amination reveals pinion depth code “0”, the pin-
ion is “nominal”.
425RS023
8. Select the shim using the chart;
DIFFERENTIAL (REAR 220mm) 4A2A–15
Pinion
marking
Dial
indicator
reading
(Inches)
+10
+8
+6
+4
+2
0
–2
–4
–6
–8
–10
0.073
1.94
(0.0764)
1.96
(0.0772)
0.074
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
0.075
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
0.076
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
0.077
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
0.078
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
0.079
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
0.080
1.94
(0.0764)
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
0.081
1.96
(0.0772)
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
0.082
1.98
(0.0779)
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
0.083
2.00
(0.0787)
2.02
(0.0795)
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
0.084
2.04
(0.0803)
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
0.085
2.06
(0.0811)
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
0.086
2.08
(0.0819)
2.10
(0.0827)
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
0.087
2.12
(0.0835)
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
0.088
2.14
(0.0842)
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
0.089
2.16
(0.0850)
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.090
2.18
(0.0858)
2.20
(0.0866)
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.091
2.22
(0.0874)
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.092
2.24
(0.0882)
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.093
2.26
(0.0890)
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.094
2.28
(0.0898)
2.30
(0.0906)
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.095
2.32
(0.0913)
2.34
(0.0921)
2.36
(0.0929)
0.096
2.34
(0.0921)
2.36
(0.0929)
0.097
2.36
(0.0929)
NOTE: When ordering shims, find the part number in the
parts catalog by using the thickness of shims listed in the
above table.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст