Opel Frontera UBS. Service manual — part 2683

7C–16

CLUTCH

8. Apply molybdenum disulfide type grease to the areas

shown in illustration.

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9. Install the release bearing in the proper direction.

NOTE: Ensure release bearing is properly positioned
during installation, as shown in illustration.

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10. Install driven plate assembly. Use the pilot aligner

5-85253-001-0 (J-24547) to install the driven plate
assembly.

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11. Install pressure plate assembly and tighten the bolts

holding the pressure plate assembly in the order
shown in illustration.

Torque: 18 N·m (1.8 kg·m/13 lb ft)

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12. Remove the aligner.

NOTE: Do not strike the aligner with a hammer to remove
it.

13. Install transmission assembly.

CLUTCH

7C–17

Clutch Control

Clutch Control Parts

(6VE1 LHD)

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Legend

(1) Master Cylinder Assembly
(2) Pedal Assembly

(3) Pin and Jaw Joint Pin
(4) Oil Line Pipe
(5) Slave Cylinder Assembly and Heat Protector

7C–18

CLUTCH

(Except 6VE1 LHD)

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Legend

(1) Master Cylinder Assembly
(2) Pedal Assembly
(3) Pin and Joint Pin

(4) Oil Line Pipe
(5) Slave Cylinder Assembly and Heat Protector
(6) Damper Cylinder Assembly

Removal

1. Remove pin and jaw joint pin.
2. Remove pedal assembly.
3. Remove oil line pipe.
4. Remove slave cylinder assembly and heat protector.
5. Remove master cylinder assembly.
6. Remove damper cylinder assembly (except V6 LHD).

Inspection and Repair

Make necessary adjustments, repairs, and part
replacement if wear, damage or other problems are
discovered during inspection.

CLUTCH

7C–19

Installation

1. Install damper cylinder assembly (except V6 LHD).
2. Install master cylinder assembly.
3. Install slave cylinder assembly and heat protector.
4. Install oil line pipe.
5. Install pedal assembly.
6. Install pin and jaw joint pin.

Adjustment

Clutch Pedal Adjustment

1. Loosen the clutch pedal adjusting bolt so that there is

enough gap between the clutch pedal and the
adjusting bolt to allow push rod adjustment.

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Legend

(1) Push Rod
(2) Adjusting Bolt

2. Loosen clutch master cylinder push rod lock nut. Turn

push rod by hand to set clutch pedal height (5) to
within specification.

Clutch pedal height (5):

LHD: 217 mm – 227 mm (8.543 in – 8.937 in)

RHD:

(6VE1) 238.5 mm – 248.5 mm (9.390 in – 9.783 in)

(4JX1) 231 mm – 241 mm (9.094 in – 9.488 in)

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Legend

(3) Floor Panel
(4) Pedal Free Play
(5) Clutch Pedal Height

3. Tighten push rod lock nut.
4. Adjusting bolt adjustment.

1. Turn the adjusting bolt until it just touches the

clutch pedal arm.

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Legend

(6) Blacket
(7) Adjusting Bolt
(8) Clutch Pedal Arm