Opel Frontera UBS. Service manual — part 2633
7B–8
MANUAL TRANSMISSION
15. Remove four fuel pipe bracket from the transmission
case (6VE1).
141RW024
MANUAL TRANSMISSION
7B–9
16. Remove the slave cylinder heat protector.
17. Remove the harness heat protector (6VE1).
(6VE1)
225RW006
18. Remove two transmission harness clamps and
bracket (6VE1).
19. Remove the slave cylinder.
206RW002
20. Remove the two dust cover from transmission case.
21. Support the transfer case with a jack.
22. Remove two engine rear mount nuts.
(6VE1)
022RT002
23. Remove third crossmember (6VE1).
24. Remove third crossmember with rear mount rubber
(4JX1).
(4JX1)
022RW013
25. Remove two engine rear mount bolts (6VE1).
26. Remove the rear mount from the transmission
(6VE1).
27. Remove three flywheel under cover (6VE1).
7B–10 MANUAL TRANSMISSION
28. Support the transmission with a transmission jack
and then remove jack from the transfer case side.
220RS001
29. Use the clutch release bearing remover
5–8840–2291–0 (J–39207) to disconnect the clutch
release bearing from the clutch pressure plate.
220RW109
Release bearing disconnection
1. Pull the shift fork toward the transmission to press
the clutch release bearing against the clutch.
2. Insert the clutch release bearing remover
between the wedge collar and the release
bearing.
3. Turn the remover to separate the release bearing.
NOTE: Be sure not to insert the remover between the
wedge collar and the clutch.
220RW063
220RW064
MANUAL TRANSMISSION
7B–11
220RW119
Legend
(1) Pressure Plate Assembly
(2) Release Bearing
(3) Wedge Collar
30. Remove the transmission retaining nuts and bolts.
31. Remove the transmission assembly with transfer
case from the vehicle.
NOTE: Remove the transfer case from the transmission
assembly if the transmission disassembly required.
Refer to Transfer Case in Drive Line/Axle section.
Installation
1. Apply a thin coat of molybdenum disulfide grease to
the top gear shaft spline.
2. Slowly operate the transmission jack until the front of
transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be
the same.
3. Align the top gear shaft spline with the clutch driven
plate spline.
220RS005
4. Install the transmission to the engine.
Tighten the transmission retaining nuts and bolts.
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