Opel Frontera UBS. Service manual — part 1159

6E–2

ENGINE DRIVEABILITY AND EMISSIONS

Primary System-Based Diagnostic

6E–50

. . . . . . . . .

Primary System-Based Diagnostic

6E–50

. . . . . . .

Fuel Control Heated Oxygen Sensor

6E–50

. . . . .

HO2S Heater

6E–50

. . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Trim System Monitor Diagnostic
Operation

6E–50

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Trim System Monitor Diagnostic
Operation

6E–50

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Trim Cell Diagnostic Weights

6E–50

. . . . . . .

On-Board Diagnostic (OBD) System Check

6E–51

.

A/C Clutch Control Circuit Diagnosis

6E–54

. . . . . . .

Electronic Ignition System Diagnosis

6E–60

. . . . . . .

Fuel Metering System Check

6E–60

. . . . . . . . . . . . .

Idle Air Control (IAC) Valve

6E–60

. . . . . . . . . . . . . . .

Fuel System Pressure Test

6E–60

. . . . . . . . . . . . . . .

Fuel Injector Coil Test Procedure and Fuel
Injector Balance Test Procedure

6E–60

. . . . . . . . . .

Knock Sensor Diagnosis

6E–65

. . . . . . . . . . . . . . . . .

Powertrain Control Module (PCM) Diagnosis

6E–65

Multiple PCM Information Sensor DTCS Set

6E–65

Exhaust Gas Recirculation (EGR) Diagnosis
(For except EXPORT and
SOUTH AFRICA)

6E–68

. . . . . . . . . . . . . . . . . . . . . . .

Engine Tech 2 Data Definitions and Ranges

6E–68

Typical Scan Data Values

6E–70

. . . . . . . . . . . . . . . .

No Malfunction Indicator Lamp (MIL)

6E–74

. . . . . . .

Malfunction Indicator Lamp (MIL) “ON”
Steady

6E–77

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Cranks But Will Not Run

6E–79

. . . . . . . . . . .

Fuel System Electrical Test

6E–85

. . . . . . . . . . . . . . .

Fuel System Diagnosis

6E–88

. . . . . . . . . . . . . . . . . . .

Idle Air Control (IAC) System Check

6E–93

. . . . . . .

Knock Sensor (KS) System Check
(Engine Knock, Poor Performance, or Poor
Economy)

6E–95

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Gas Recirculation (EGR) System
Check

6E–97

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manifold Absolute Pressure (MAP) Output
Check

6E–99

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCM Diagnostic Trouble Codes

6E–101

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0101
MAF System Performance

6E–104

. . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0102
MAF Sensor Circuit Low Frequency

6E–107

. . . . . .

Diagnostic Trouble Code (DTC) P0103
MAF Sensor Circuit High Frequency

6E–110

. . . . . .

Diagnostic Trouble Code (DTC) P0107
MAP Sensor Circuit Low Voltage

6E–112

. . . . . . . . . .

Diagnostic Trouble Code (DTC) P0108
MAP Sensor Circuit High Voltage

6E–115

. . . . . . . . .

Diagnostic Trouble Code (DTC) P0112
IAT Sensor Circuit Low Voltage

6E–118

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0113
IAT Sensor Circuit High Voltage

6E–121

. . . . . . . . . .

Diagnostic Trouble Code (DTC) P0117
ECT Sensor Circuit Low Voltage

6E–124

. . . . . . . . . .

Diagnostic Trouble Code (DTC) P0118
ECT Sensor Circuit High Voltage

6E–127

. . . . . . . . .

Diagnostic Trouble Code (DTC) P0121
TP System Performance

6E–130

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0122
TP Sensor Circuit Low Voltage

6E–133

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0123
TP Sensor Circuit High Voltage

6E–136

. . . . . . . . . .

Diagnostic Trouble Code (DTC) P0131
HO2S Circuit Low Voltage Bank 1
Sensor 1

6E–139

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0132
HO2S Circuit High Voltage Bank 1
Sensor 1

6E–142

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0134
HO2S Circuit Insufficient Activity Bank 1
Sensor 1

6E–145

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0151
HO2S Circuit Low Voltage Bank 2
Sensor 1

6E–148

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0152
HO2S Circuit HIGH Voltage Bank 2
Sensor 1

6E–151

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0171
Fuel Trim System Lean Bank 1

6E–154

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0172
Fuel Trim System Rich Bank 1

6E–158

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0174
Fuel Trim System Lean Bank 2

6E–162

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0175
Fuel Trim System Rich Bank 2

6E–166

. . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0201
Injector 1 Control Circuit

6E–170

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0202
Injector 2 Control Circuit

6E–173

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0203
Injector 3 Control Circuit

6E–176

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0204
Injector 4 Control Circuit

6E–179

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0205
Injector 5 Control Circuit

6E–182

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0206
Injector 6 Control Circuit

6E–185

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0325
KS Module Circuit

6E–188

. . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0327
KS Sensor Circuit

6E–190

. . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0336
58X Reference Signal Circuit

6E–193

. . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0337
CKP Sensor Circuit Low Frequency

6E–195

. . . . . . .

Diagnostic Trouble Code (DTC) P0341
CMP Sensor Circuit Performance

6E–198

. . . . . . . . .

Diagnostic Trouble Code (DTC) P0342
CMP Sensor Circuit Low

6E–202

. . . . . . . . . . . . . . . . .

6E–3

ENGINE DRIVEABILITY AND EMISSIONS

Diagnostic Trouble Code (DTC) P0351
Ignition 1 Control Circuit

6E–206

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0352
Ignition 2 Control Circuit

6E–209

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0353
Ignition 3 Control Circuit

6E–212

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0354
Ignition 4 Control Circuit

6E–215

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0355
Ignition 5 Control Circuit

6E–218

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0356
Ignition 6 Control Circuit

6E–221

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0402
EGR Pintle Crank Error

6E–224

. . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0404
EGR Open Stuck

6E–226

. . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0405
EGR Low Voltage

6E–228

. . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0406
EGR High Voltage

6E–231

. . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0502
VSS Circuit Low Input

6E–234

. . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0562
System Voltage Low

6E–237

. . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0563
System Voltage High

6E–239

. . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P0601
PCM Memory

6E–240

. . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1154
HO2S Circuit Transition Time Ratio Bank 2
Sensor 1

6E–241

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1171
Fuel System Lean During Acceleration

6E–245

. . . .

Diagnostic Trouble Code (DTC) P1380
ABS Rough Road ABS System Fault

6E–248

. . . . . .

Diagnostic Trouble Code (DTC) P1404
EGR Closed Stuck

6E–249

. . . . . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1508
IAC System Low RPM

6E–251

. . . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1509
IAC System High RPM

6E–254

. . . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1618
Serial Peripheral Interface (SPI) PCM
Interprocessor Communication Error

6E–257

. . . . . .

Diagnostic Trouble Code (DTC) P1625
PCM Unexpected Reset

6E–258

. . . . . . . . . . . . . . . . .

Diagnostic Trouble Code (DTC) P1640
Driver-1-Input High Voltage

6E–259

. . . . . . . . . . . . . .

Symptom Diagnosis

6E–262

. . . . . . . . . . . . . . . . . . . . .

Default Matrix Table

6E–288

. . . . . . . . . . . . . . . . . . . . .

Camshaft Position (CMP) Sensor

6E–291

. . . . . . . . . .

Crankshaft Position (CKP) Sensor

6E–292

. . . . . . . . .

Engine Coolant Temperature (ECT) Sensor

6E–292

.

Heated Oxygen Sensor (HO2S)

6E–293

. . . . . . . . . . .

Intake Air Temperature (IAT) Sensor

6E–295

. . . . . . .

Knock Sensor (KS)

6E–296

. . . . . . . . . . . . . . . . . . . . . .

Mass Air Flow (MAF) Sensor

6E–297

. . . . . . . . . . . . .

Manifold Absolute Pressure (MAP) Sensor

6E–297

.

Malfunction Indicator Lamp (MIL)

6E–298

. . . . . . . . . .

Powertrain Control Module (PCM)

6E–298

. . . . . . . . .

EEPROM

6E–300

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Steering Pressure (PSP) Switch

6E–300

. . . .

Throttle Position (TP) Sensor

6E–301

. . . . . . . . . . . . .

Vehicle Speed Sensor (VSS)

6E–302

. . . . . . . . . . . . .

Air Cleaner/Air Filter

6E–303

. . . . . . . . . . . . . . . . . . . . .

Idle Air Control (IAC) Valve

6E–304

. . . . . . . . . . . . . . .

Common Chamber

6E–305

. . . . . . . . . . . . . . . . . . . . . .

Accelerator Cable Assembly

6E–305

. . . . . . . . . . . . . .

Accelerator Pedal Replacement

6E–308

. . . . . . . . . . .

Fuel Filter Cap

6E–310

. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter

6E–310

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Gauge Unit

6E–313

. . . . . . . . . . . . . . . . . . . . . . . .

Fuel Injectors

6E–314

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Pressure Regulator

6E–315

. . . . . . . . . . . . . . . . .

Fuel Metering System

6E–317

. . . . . . . . . . . . . . . . . . . .

Fuel Pump Assembly

6E–318

. . . . . . . . . . . . . . . . . . . .

Fuel Pump Relay

6E–319

. . . . . . . . . . . . . . . . . . . . . . . .

Fuel Rail Assembly

6E–319

. . . . . . . . . . . . . . . . . . . . . .

Fuel Tank

6E–321

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Throttle Body (TB)

6E–323

. . . . . . . . . . . . . . . . . . . . . . .

Electronic Ignition System

6E–324

. . . . . . . . . . . . . . . .

Catalytic Converter

6E–325

. . . . . . . . . . . . . . . . . . . . . .

Air Conditioning Relay

6E–325

. . . . . . . . . . . . . . . . . . .

EVAP Canister Hoses

6E–326

. . . . . . . . . . . . . . . . . . . .

EVAP Canister

6E–326

. . . . . . . . . . . . . . . . . . . . . . . . . .

EVAP Canister Purge Solenoid

6E–327

. . . . . . . . . . . .

Fuel Tank Vent Valve

6E–328

. . . . . . . . . . . . . . . . . . . .

Linear Exhaust Gas Recirculation
(EGR) Valve

6E–328

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Positive Crankcase Ventilation (PCV) Valve

6E–329

.

Wiring and Connectors

6E–330

. . . . . . . . . . . . . . . . . . .

PCM Connectors and Terminals

6E–330

. . . . . . . . . . .

Wire Harness Repair: Twisted Shielded
Cable

6E–330

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Twisted Leads

6E–331

. . . . . . . . . . . . . . . . . . . . . . . . . .

Weather-Pack Connector

6E–332

. . . . . . . . . . . . . . . . .

Com-Pack III

6E–333

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Metri-Pack

6E–333

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Description

6E–335

. . . . . . . . . . . . . . . . . . . . .

General Description (PCM and Sensors)

6E–335

. . .

58X Reference PCM Input

6E–335

. . . . . . . . . . . . . .

A/C Request Signal

6E–335

. . . . . . . . . . . . . . . . . . . .

Crankshaft Position (CKP) Sensor

6E–335

. . . . . . .

Camshaft Position (CMP) Sensor and
Signal

6E–335

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Coolant Temperature (ECT) Sensor

6E–335

Electrically Erasable Programmable Read
Only Memory (EEPROM)

6E–336

. . . . . . . . . . . . . .

Fuel Control Heated Oxygen Sensors

6E–336

. . . .

Intake Air Temperature (IAT) Sensor

6E–336

. . . . .

6E–4

ENGINE DRIVEABILITY AND EMISSIONS

Knock Sensor

6E–337

. . . . . . . . . . . . . . . . . . . . . . . . .

Linear Exhaust Gas Recirculation (EGR)
Control

6E–337

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mass Air Flow (MAF) Sensor

6E–337

. . . . . . . . . . . .

Manifold Absolute Pressure (MAP) Sensor

6E–338

Powertrain Control Module (PCM)

6E–338

. . . . . . .

PCM Function

6E–338

. . . . . . . . . . . . . . . . . . . . . . . . .

PCM Components

6E–339

. . . . . . . . . . . . . . . . . . . . .

PCM Voltage Description

6E–339

. . . . . . . . . . . . . . .

PCM Input/Outputs

6E–339

. . . . . . . . . . . . . . . . . . . .

PCM Service Precautions

6E–339

. . . . . . . . . . . . . .

Reprogramming The PCM

6E–339

. . . . . . . . . . . . . .

Throttle Position (TP) Sensor

6E–339

. . . . . . . . . . .

Transmission Fluid Temperature (TFT)
Sensor

6E–340

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission Range Switch

6E–340

. . . . . . . . . . . . .

Vehicle Speed Sensor (VSS)

6E–340

. . . . . . . . . . . .

Use of Circuit Testing Tools

6E–340

. . . . . . . . . . . . .

Aftermarket Electrical and Vacuum
Equipment

6E–340

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrostatic Discharge Damage

6E–341

. . . . . . . . .

Upshift Lamp

6E–341

. . . . . . . . . . . . . . . . . . . . . . . . .

General Description (Air Induction)

6E–341

. . . . . . . .

Air Induction System

6E–341

. . . . . . . . . . . . . . . . . . .

General Description (Fuel Metering)

6E–341

. . . . . . .

Acceleration Mode

6E–341

. . . . . . . . . . . . . . . . . . . . .

Accelerator Controls

6E–341

. . . . . . . . . . . . . . . . . . .

Battery Voltage Correction Mode

6E–341

. . . . . . . .

CMP Signal

6E–341

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Clear Flood Mode

6E–342

. . . . . . . . . . . . . . . . . . . . .

Deceleration Mode

6E–342

. . . . . . . . . . . . . . . . . . . .

Engine Speed/Vehicle Speed/Fuel
Disable Mode

6E–342

. . . . . . . . . . . . . . . . . . . . . . . .

Fuel Cutoff Mode

6E–342

. . . . . . . . . . . . . . . . . . . . . .

Fuel Injector

6E–342

. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Metering System Components

6E–342

. . . . . .

Fuel Metering System Purpose

6E–342

. . . . . . . . . .

Fuel Pressure Regulator

6E–343

. . . . . . . . . . . . . . . .

Fuel Pump Electrical Circuit

6E–343

. . . . . . . . . . . . .

Fuel Rail

6E–343

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Idle Air Control (IAC) Valve

6E–343

. . . . . . . . . . . . .

Run Mode

6E–344

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starting Mode

6E–344

. . . . . . . . . . . . . . . . . . . . . . . . .

Throttle Body Unit

6E–344

. . . . . . . . . . . . . . . . . . . . .

General Description (Electronic Ignition
System)

6E–344

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Camshaft Position (CMP) Sensor

6E–344

. . . . . . . .

Crankshaft Position (CKP) Sensor

6E–345

. . . . . . .

Electronic Ignition

6E–345

. . . . . . . . . . . . . . . . . . . . .

Ignition Coils

6E–345

. . . . . . . . . . . . . . . . . . . . . . . . . .

Ignition Control

6E–345

. . . . . . . . . . . . . . . . . . . . . . . .

Ignition Control PCM Output

6E–347

. . . . . . . . . . . .

Knock Sensor (KS) PCM Input

6E–347

. . . . . . . . . .

Powertrain Control Module (PCM)

6E–347

. . . . . . .

Spark Plug

6E–347

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

A/C Clutch Diagnosis

6E–349

. . . . . . . . . . . . . . . . . . . .

A/C Clutch Circuit Operation

6E–349

. . . . . . . . . . . .

A/C Clutch Circuit Purpose

6E–349

. . . . . . . . . . . . .

A/C Request Signal

6E–349

. . . . . . . . . . . . . . . . . . . .

General Description (Exhaust Gas
Recirculation (EGR) System)

6E–349

. . . . . . . . . . . . .

EGR Purpose

6E–349

. . . . . . . . . . . . . . . . . . . . . . . . .

Linear EGR Valve

6E–349

. . . . . . . . . . . . . . . . . . . . .

Linear EGR Control

6E–349

. . . . . . . . . . . . . . . . . . . .

Linear EGR Valve Operation and Results
of Incorrect Operation

6E–349

. . . . . . . . . . . . . . . . .

EGR Pintle Position Sensor

6E–350

. . . . . . . . . . . . .

General Description (Positive Crankcase
Ventilation (PCV) System)

6E–350

. . . . . . . . . . . . . . .

Crankcase Ventilation System Purpose

6E–350

. . .

Crankcase Ventilation System Operation

6E–350

.

6E–5

ENGINE DRIVEABILITY AND EMISSIONS

Specifications

Tightening Specifications

Application

N·m

Lb Ft.

Lb In.

Camshaft Position Sensor Retaining Screw

9

—

78

Crankshaft Position Sensor Mounting Bolt

10

—

87

EGR Bolt

28

21

—

EGR Nut

28

21

—

Engine Coolant Temperature Sensor

20

7.7

—

Fuel Drain Plug

29

22

—

Fuel Pressure Regulator Attaching Screw

6.5

—

60

Fuel Rail Bolts

25

18

—

Fuel Tank Undercover Retaining Bolts

36

27

—

Heated Oxygen Sensor

42

31

—

Lower Intake Manifold to Engine Block Bolts

25

18

—

Lower Intake Manifold to Engine Block Nuts

25

18

—

Spark Plugs

18

13

—

Throttle Body Mounting Bolts

25

18

—

Upper Intake Manifold to Lower Intake Manifold Bolts

25

18

—

VSS Retaining Bolt

13

—

120

Vehicle Type Specifications

EC

AUSTRALIA

THAILAND

SOUTH-EA

ST-ASIA

LATIN

AMERICA

GULF

CONTRIES

SAUDI

CHINA

SOU

TH

AFRI

CA

EXPORT

Specifications

UBS

UBS

UBS

UBS

UBS

UBS

OBD

O

2

SEN

CAT

EGR

MT

AT

MT

AT

MT

AT

MT

AT

MT

MT

AT

OBD

SEN

SOR

A

EGR

•

I

2

1

D

•

I

2

1

D

•

1

1

D

•

1

1

D

•

1

1

D

•

1

1

D

•

1

D

•

1

D

•

•

I

•