Opel Frontera UBS. Service manual — part 1005
4A2B–36
DIFFERENTIAL (REAR 244mm)
Torque Specifications
420RY00002
DIFFERENTIAL (REAR 244mm) 4A2B–37
Special Tools
ILLUSTRATION
TOOL NO.
TOOL NAME
5–8840–2294–0
(J–39210)
Installer; Axle shaft inner
seal
5–8840–0133–0
(J–8614–01)
Pinion flange holder
5–8840–2165–0
(J–37263)
Installer; Pinion oil seal
5–8840–2029–0
(J–42832)
Holding fixture
5–8840–0003–0
(J–3289–20)
Holding fixture base
5–8840–2587–0
(J–42379)
Remover; Bearing
ILLUSTRATION
TOOL NO.
TOOL NAME
5–8840–2576–0
(J–8107–3)
Adapter; Side bearing
plug
5–8840–2689–0
(J–44461)
Installer; Outer bearing
outer race
5–8840–0007–0
(J–8092)
Grip
5–8840–2690–0
(J–44462)
Installer; Inner bearing
outer race
5–8840–2681–0
(J–42824)
Pilot;Outer
5–8840–0127–0
(J–21777–43)
Nut & Bolt
4A2B–38
DIFFERENTIAL (REAR 244mm)
ILLUSTRATION
TOOL NO.
TOOL NAME
5–8840–2680–0
(J–44453)
Pilot; Inner
5–8840–2681
(J–44449)
Pilot; Outer bearing
5–8840–2678–0
(J–44451)
Gage plate
5–8840–0126–0
(J–8001)
Dial indicator
5–8840–2679–0
(J–44452)
Disc (2 required)
5–8840–0128–0
(J–23597–1)
Arbor
ILLUSTRATION
TOOL NO.
TOOL NAME
5–8840–2574–0
(J–42828)
Installer; Pinion bearing
5–8840–2293–0
(J–39209)
Punch; End nut lock
5–8840–2570–0
(J–42829)
Installer; Side bearing
5–8840–2323–0
(J–39602)
Remover; Outer bearing
5–8840–2586–0
(J–39858)
Clutch pack unloading
tool kit Includes
Screw cap, Cap and
Forcing screw
4B1–1
DRIVE LINE CONTROL SYSTEM (SHIFT ON THE FLY)
DRIVELINE/AXLE
DRIVELINE CONTROL SYSTEM (SHIFT ON THE FLY)
CONTENTS
Service Precaution
4B1–1
. . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly System (Lever Type)
4B1–2
. . . . . . .
Outline of Shift on the Fly System
(Lever Type)
4B1–2
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Lever Control Type)
4B1–3
. . . . . .
Vacuum Piping Diagram
4B1–3
. . . . . . . . . . . . . . . .
Inspection and Repair
4B1–4
. . . . . . . . . . . . . . . . . .
Shift on the Fly System (Push Button Type)
4B1–7
.
Outline of Shift on the Fly System
(Push Button Type)
4B1–7
. . . . . . . . . . . . . . . . . . . .
Functions of Indicator Lamp
4B1–11
. . . . . . . . . . . . . . .
Diagnosis
4B1–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle Diagnosis
4B1–30
. . . . . . . . . . . . . . . . . . .
Shift on the Fly Vacuum Piping and Electric
Equipment (For Push Button Type)
4B1–32
. . . . . . . .
Vacuum Piping Diagram
4B1–32
. . . . . . . . . . . . . . . .
Inspection and Repair
4B1–33
. . . . . . . . . . . . . . . . . .
4WD Control Unit (For Push Button Type)
4B1–36
. .
4WD Control Unit Associated Parts
4B1–36
. . . . . .
Removal
4B1–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4B1–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
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