Opel Frontera UBS. Service manual — part 2365
6E–496
6VE1 3.5 ENGINE DRIVEABILITY AND EMISSIONS
EEPROM
General Description
The Electronically Erasable Programmable Read Only
Memory (EEPROM) is a permanent memory that is
physically soldered within the PCM. The EEPROM
contains program and calibration information that the
PCM needs to control powertrain operation.
EEPROM Programming
1. Set-up – Ensure that the following conditions have
been met:
D
The battery is fully charged.
D
The ignition is “ON.”
D
The Vehicle Interface Module cable connection at
the DLC is secure.
2. Program the PCM using the latest software matching
the vehicle. Refer to up-to-date Techline equipment
user’s instructions.
3. If the PCM fails to program, proceed as follows:
D
Ensure that all PCM connections are OK.
D
Check the Techline equipment for the latest
software version.
D
Attempt to program the PCM. If the PCM still
cannot be programmed properly, replace the PCM.
The replacement PCM must be programmed.
Functional Check
1. Perform the On-Board Diagnostic System Check.
2. Start the engine and run for one minute.
3. Scan for DTCs using the Tech 2.
Throttle Position (TP) Sensor
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the TPS electrical connector.
3. Remove the bolts and the TP sensor from the throttle
body.
060R200185
NOTE: Do not clean the TP sensor by soaking it in
solvent. The sensor will be damaged as a result.
Function Check
Use a Tech 2 to check the TP sensor output voltage at
closed throttle.
D
The voltage should be TP1 about 0.4V, TP2 about
4.6V and TP3 about 4.6V.
D
If the reading is abnormal value, check the throttle
shaft to see if it is binding.
Installation Procedure
1. Install the TP sensor on the throttle body with the
bolts.
060R200185
2. Connect the TP electrical connector.
3. Install the negative battery cable.
6E–497
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Vehicle Speed Sensor (VSS)
Removal Procedure
CAUTION: The VSS is located on the right side of
the transfer case just ahead of the rear propeller
shaft and very close to the exhaust pipes for 4WD
and on the extension cover for 2WD. Be sure that the
exhaust pipes are cool enough to touch before trying
to remove the VSS. If the pipes are hot, you could be
burned.
1. Disconnect the negative battery cable.
2. Disconnect the VSS electrical connector.
TS23748
3. Remove the bolt and the clamp securing the VSS in
place.
IMPORTANT:
Have a container ready to catch any fluid
that leaks out when the VSS is removed from the transfer
case for 4WD and on the extension cover for 2WD.
TS23780
4. Remove the VSS from the transfer case by wiggling it
slightly and pulling it straight out.
Inspection Procedure
1. Inspect the electrical connector for signs of corrosion
or warping. Replace the VSS if the electrical
connector is corroded or warped.
2. Inspect the VSS driven gear for chips, breaks, or worn
condition. Replace the VSS if the driven gear is
chipped, broken or worn.
3. Inspect the O-ring for wear, nicks, tears, or
looseness. Replace the O-ring if necessary.
Installation Procedure
1. Install the VSS in the transfer case with the notch for
the connector facing the rear.
2. Secure the VSS in place with the clamp and the bolt.
Tighten
D
Tighten the bolt to 16 N·m (12 lb ft.).
TS23780
3. Connect the VSS electrical connector.
TS23748
4. Check the transfer case oil level. Add fluid if
necessary.
5. Connect the negative battery cable.
6E–498
6VE1 3.5 ENGINE DRIVEABILITY AND EMISSIONS
Air Cleaner/Air Filter
Removal Procedure
1. Loosen the clamp between the air cleaner lid and the
mass air flow sensor.
060R200240
2. Release the four latches securing the lid to the air
cleaner housing.
3. Remove the air cleaner lid.
4. Remove the air filter element.
5. Remove the retaining bolts and the air cleaner
housing from the vehicle.
060R200220
Legend
(1) Air Cleaner Lid
(2) Air Filter Element
(3) Air Cleaner Housing
Installation Procedure
1. Install the air cleaner housing in the vehicle with the
retaining bolts.
2. Install the air filter element in the air cleaner housing.
3. Install the air cleaner lid on the MAF sensor and the air
cleaner housing.
060R200241
Legend
(1) Air Cleaner Lid
(2) Air Filter Element
(3) Air Cleaner Housing
(4) Mass Air Flow Sensor
4. Tighten the clamp and secure the four latches
between the lid and the air cleaner housing.
Common Chamber
Removal and Installation Procedure
Refer to Common Chamber in Engine Mechanical
section.
6E–499
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Accelerator Pedal Replacement
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical harness from the
accelerator position sensor.
060R200233
Legend
(1) Accelerator Position Sensor
(2) Accelerator Pedal Assembly
3. Remove the two screws from the accelerator pedal
assembly.
060R200234
4. Remove the accelerator pedal assembly from the
bulkhead.
Installation Procedure
1. Install the accelerator pedal assembly on the
bulkhead.
2. Install the two screws to the accelerator pedal
assembly.
Tighten
D
Tighten the screws to 22 N·m (16 lb ft.).
060R200234
3. Connect the electrical harness to the accelerator
position sensor.
060R200233
Legend
(1) Accelerator Position Sensor
(2) Accelerator Pedal Assembly
4. Install the negative battery cable.
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