Opel Frontera UBS. Service manual — part 533
7A–1
AUTOMATIC TRANSMISSION (4L30–E)
TRANSMISSION
AUTOMATIC TRANSMISSION (4L30–E)
CONTENTS
Service Precaution
7A–3
. . . . . . . . . . . . . . . . . . . . . .
Construction
7A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Range Reference Chart
7A–4
. . . . . . . . . . . . . . . . . .
Normal Operation Of 1998 4L30–E
Transmission
7A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis
7A–5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Information
7A–5
. . . . . . . . . . . . . . . . . . . . . . .
General Diagnosis Procedure
7A–8
. . . . . . . . . . . . .
Preliminary Inspection Chart
7A–9
. . . . . . . . . . . . . .
Checking Transmission Fluid Level and
Condition
7A–10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Driving
7A–11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Check Trans
Indicator Chart
7A–12
. . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical / Hydraulic Diagnosis Symptoms
Index
7A–13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stall Test
7A–23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Pressure Test
7A–23
. . . . . . . . . . . . . . . . . . . . . .
Shift Speed Chart
7A–24
. . . . . . . . . . . . . . . . . . . . . . .
Lockup Speed Chart
7A–26
. . . . . . . . . . . . . . . . . . . . .
Changing Transmission Fluid
7A–27
. . . . . . . . . . . . .
Selector Lever
7A–27
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection
7A–27
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–28
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Switch
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–29
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission (With Transfer Case)
7A–31
. . . . . . . .
Transmission And Associated Parts
7A–31
. . . . . .
Removal
7A–31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–33
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Main Case Valve Body)
7A–36
. . . . . . . . .
Removal
7A–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–36
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid (Adapter Case Valve Body)
7A–37
. . . . . . .
Removal
7A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–37
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Main Case)
7A–38
. . . . . . . .
Removal
7A–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–38
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Body Assembly (Adapter Case)
7A–40
. . . . . .
Removal
7A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powertrain Control Module (PCM)
7A–40
. . . . . . . . .
Removal
7A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–40
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Sensor (Extension Housing)
7A–41
. . . . . . . .
Removal
7A–41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–41
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Oil Temperature Sensor
(Adapter Case)
7A–41
. . . . . . . . . . . . . . . . . . . . . . . . .
Removal
7A–41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–42
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Oil Seal (Converter Housing)
7A–42
. . . . . . . .
Removal
7A–42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–42
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Oil Seal (Extension Housing)
7A–43
. . . . . . . . .
Removal
7A–43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
7A–43
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission (4L30–E)
7A–43
. . . . . . . . . . . . . . . . . .
Disassembly
7A–43
. . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly
7A–47
. . . . . . . . . . . . . . . . . . . . . . . . . .
Converter Housing And Oil Pump Assembly
7A–57
Disassembled View
7A–57
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–57
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–57
. . . . . . . . . . . . . . . . . .
Reassembly
7A–57
. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pump
7A–58
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–58
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–58
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–58
. . . . . . . . . . . . . . . . . .
Reassembly
7A–58
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Case Valve Body
7A–59
. . . . . . . . . . . . . . . . . . .
Disassembled View
7A–59
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–59
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–60
. . . . . . . . . . . . . . . . . .
Reassembly
7A–60
. . . . . . . . . . . . . . . . . . . . . . . . . .
Adapter Case Valve Body
7A–61
. . . . . . . . . . . . . . . .
Disassembled View
7A–61
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–61
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–61
. . . . . . . . . . . . . . . . . .
Reassembly
7A–61
. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch And Sprag Unit
7A–63
. . . . . . . . . . . . . .
Disassembled View
7A–63
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–63
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–64
. . . . . . . . . . . . . . . . . .
Reassembly
7A–64
. . . . . . . . . . . . . . . . . . . . . . . . . .
Third Clutch
7A–65
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7A–2
AUTOMATIC TRANSMISSION (4L30–E)
Disassembled View
7A–65
. . . . . . . . . . . . . . . . . . . .
Disassemble
7A–65
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–65
. . . . . . . . . . . . . . . . . .
Reassembly
7A–65
. . . . . . . . . . . . . . . . . . . . . . . . . .
Sprag Unit
7A–67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–67
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–67
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–67
. . . . . . . . . . . . . . . . . .
Reassembly
7A–67
. . . . . . . . . . . . . . . . . . . . . . . . . .
Second Clutch
7A–68
. . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembled View
7A–68
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–68
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–69
. . . . . . . . . . . . . . . . . .
Reassembly
7A–69
. . . . . . . . . . . . . . . . . . . . . . . . . .
3–4 Accumulator Piston
7A–70
. . . . . . . . . . . . . . . . . .
Disassembled View
7A–70
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–70
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–70
. . . . . . . . . . . . . . . . . .
Reassembly
7A–71
. . . . . . . . . . . . . . . . . . . . . . . . . .
Reverse Clutch Piston And Center Support
7A–72
.
Disassembled View
7A–72
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–72
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–73
. . . . . . . . . . . . . . . . . .
Reassembly
7A–73
. . . . . . . . . . . . . . . . . . . . . . . . . .
Overrun Clutch And Turbine Shaft
7A–74
. . . . . . . . .
Disassembled View
7A–74
. . . . . . . . . . . . . . . . . . . .
Disassembly
7A–74
. . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection And Repair
7A–75
. . . . . . . . . . . . . . . . . .
Reassembly
7A–75
. . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data And Specification
7A–77
. . . . . . . . . . . . . .
Special Tools
7A–81
. . . . . . . . . . . . . . . . . . . . . . . . . . .
4L30–E Parts List
7A–84
. . . . . . . . . . . . . . . . . . . . . . .
7A–3
AUTOMATIC TRANSMISSION (4L30–E)
Service Precaution
WARNING: IF SO EQUIPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Construction
A07RS001
Legend
(1) Torque Converter Clutch (TCC)
(2) Fourth Clutch (C4)
(3) Overrun Clutch (OC)
(4) Overdrive Unit
(5) Reverse Clutch (RC)
(6) Second Clutch (C2)
(7) Third Clutch (C3)
(8) Ravigneaux Planetary Gear Set
(9) Brake Band (B)
(10) Overdrive Free Wheel (One Way Clutch)
(OFW)
(11) Sprag Free Wheel (One Way Clutch) (PFW)
7A–4
AUTOMATIC TRANSMISSION (4L30–E)
Range Reference Chart
C07RT010
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