Opel Frontera UBS. Service manual — part 2585

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–203

244RY00002

244RY00003

240RY00019

240RY00020

6. Oil strainer assembly

Install a new oil strainer assembly with gaskets.

Install the oil strainer with the gaskets to the valve body.
Tighten the four bolts.

7. Oil pan

Install magnet in pan.
Remove any packing material and be careful not to drop oil
on the contacting surfaces of the transmission case and oil
pan.
Apply liquid gasket (TB1281 or its equivalent) to the oil pan
as shown in the figure.

NOTE:
Install the oil pan as soon as the seal packing is applied.

Install and tighten the nineteen bolts.

N·m (kg·m/lb·in)

Torque

10 (1.0/87)

N·m (kg·m/lb·in)

Torque

8 (0.8/69)

7A–204

AUTOMATIC TRANSMISSION (AW30-40LE)

REASSEMBLY OF MAJOR COMPONENTS (3)

240RY00030

Reassembly steps

1. Transmission assembly

▲

2. Converter housing

▲

3. Adapter housing

▲

4. Oil temperature sensor

▲

5. Elbow

▲

6. Neutral start switch

▲

7. Transmission control rod and shift lever

8. Input revolution sensor

9. Output revolution sensor

10. Breather hose

▲

11. Torque converter

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–205

240RY00006

240RY00003

241RY00020

Important operations

2. Converter housing

3. Adapter housing

Oil seal replacement

(1)Using a screwdriver, remove the oil seal.

(2)Apply ATF to a new oil seal lip.

(3)Using special tool, install the oil seal.
Installer:5–8840–2282–0

Remove any gasket material on the contacting surfaces of
the adapter case and transmission case.
Apply liquid gasket (TB1281–B or its equivalent) (1) and
install the apply gaskets (2) to the adapter case as shown
in the figure.
Install the adapter housing to the transmission case.

4. Oil temperature sensor

Install the oil temperature sensor to the transmission case.

N·m (kg·m/lb·ft)

Torque

M10

34 (3.5/25)

M12

57 (5.8/42)

N·m (kg·m/lb·ft)

Torque

34 (3.5/25)

N·m (kg·m/lb·ft)

Torque

15 (1.5/11)

7A–206

AUTOMATIC TRANSMISSION (AW30-40LE)

249RW003

249RY00008

240RY00005

5. Elbow

Coat new O–rings with ATF, install them to the two elbows.
Install the elbows as shown in the figure.

6. Neutral start switch

Using the control shift lever, fully turn the manual lever shaft
back and return two notches. It is now in neutral.
Insert the neutral start switch onto the manual valve shaft
and temporarily tighten the adjusting bolt.
Install the lock washer and install and torque the nut.

Align the neutral standard line and the switch groove and
tighten the adjusting bolt.

Bend the tabs of the lock washer.

NOTE:
Bend at least two of the lock washer tabs.

7. Control rod and shift lever

Install control shift lever.

11. Torque converter

Using calipers and a straight edge, measure from the
installed surface of the transmission housing.

N·m (kg·m/lb·ft)

Torque

29 (3.0/22)

N·m (kg·m/lb·in)

Torque

7 (0.7/61)

N·m (kg·m/lb·in)

Torque

13 (1.3/113)

N·m (kg·m/lb·ft)

Torque

29 (3.0/22)

mm (in.)

Correct distance

67(2.64) or more