Opel Frontera UBS. Service manual — part 2519
7A–34
AUTOMATIC TRANSMISSION (4L30–E)
3. Tie a vinyl bag around the connector and fuel
pipe to protect them from dirt.
141RY00004
2. Joining the connector and fuel hose
1. Remove the vinyl bag from the connector and
fuel hose. Check that the contact surfaces are
undamaged and free of dirt and other foreign
material. Clean if necessary.
2. Align the axis of the fuel pipe and connector.
Push the connector into the fuel pipe until a
distinct click is heard.
141RY00005
3. Gently pull on the connector to check that it is
securely latched.
141RY00006
23. Disconnect transmission harness connectors (15)
from transmission, transfer, and right catalytic
converter.
24. Remove under covers (3 pieces) (16) from
transmission case.
25. Remove flex plate torque converter fixing bolts (6
pieces) (17) by turning crankshaft.
26. Support the transmission with a transmission jack,
and hoist engine with a chain block.
27. Remove engine transmission fixing bolts (18).
28. Remove transmission assembly with transfer case
(19).
29. Remove transfer case from the transmission
assembly if necessary.
Installation
1. Slowly raise transmission jack until front of the
transmission is aligned with rear of the engine, then
install transmission assembly.
7A–35
AUTOMATIC TRANSMISSION (4L30–E)
2. Tighten engine transmission bolts, to the specified
torque.
F07RW041
3. Support transfer case with a jack, and remove the
transmission jack.
4. Install flex plate torque converter bolts (6 pieces) by
turning crankshaft.
Torque: 54 N
•
m (5.5 kg·m/40 Ib ft)
NOTE: Do not reuse the flex plate torque converter bolt.
240RY003
5. Install the under cover (3 pieces), and tighten the
bolts to the specified torque.
Torque: 8 N
•
m (0.8 kg·m/69 Ib in)
6. Install the starter, and tighten the bolts to the specified
torque.
Torque: 40 N
•
m (4.1 kg·m/30 Ib ft)
7. Connect transmission harness connectors to
transmission, transfer, and right catalytic converter.
8. Connect fuel pipe brackets to transmission side.
NOTE: See “NOTE” of removal steps.
7A–36
AUTOMATIC TRANSMISSION (4L30–E)
For TOD
141RW001
7A–37
AUTOMATIC TRANSMISSION (4L30–E)
For except TOD
141RW027
9. Install transmission oil cooler pipe to transmission.
Torque: 44 N
•
m (4.5 kg·m/33 Ib ft)
10. Install oil pipe clamp to torque converter housing
bracket.
11. Tighten oil pipe clamp bolt at engine mount side.
12. Install right catalytic converter, tighten to the specified
torque.
Torque: 67 N
•
m (6.8 kg·m/49 Ib ft)
13. Install left catalytic converter assembly, and tighten
the bolts to the specified torque.
Exh. pipe to exh. manifold 67 N
•
m
(6.8 kg·m/49 Ib ft)
Exh. pipe flange bolt 43 N
•
m (4.4 kg·m/32 Ib ft)
14. Install left seat belt tension rod.
Torque: 39 N
•
m (4.0 kg·m/29 Ib ft)
15. Connect two left side oxygen sensor connectors to
the transmission harness.
16. Install front exhaust silencer mounting nuts.
17. Install third crossmember, and tighten the bolts to the
specified torque.
Torque: 76 N
•
m (7.8 kg·m/56 Ib ft)
18. Install rear mount nuts, and tighten the bolts to the
specified torque.
Torque: 50 N
•
m (5.1 kg·m/37 Ib ft)
19. Remove the jack from the transfer case.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст