Opel Frontera UBS. Service manual — part 806
8F–52
BODY STRUCTURE
13. Remove meter assembly.
D
Remove the 4 meter assembly fixing screws and
disconnect the meter harness connectors.
821RS034
14. Remove control lever assembly.
D
Refer to HVAC System in HVAC section.
15. Remove radio assembly.
D
Remove 2 fixing screws.
16. Remove vent duct assembly.
D
Remove 5 fixing screws.
17. Remove instrument harness assembly.
D
Remove the 4 fixing screws, fasteners at the 4
positions and the clips at the 7 positions.
18. Remove side defroster grille.
NOTE: For the order of removal steps in which each
items contained in the instrument panel assembly are
removed individually, refer to the chart.
8F–53
BODY STRUCTURE
Installation
To install, follow the removal steps in the reverse order.
Order Of Removal/Installation Steps For Each Item
Removal Item
Removal Procedure
Removal Step
Front console assem-
bly
Shift knob (M/T), Power & Winter SW (A/T), Transfer knob, Seat
heater/Miller SW conn. and 4 screws
1, 2
Lower cluster assem-
bly
3 screws, Ciger lighter conn. and Ashtray illumination conn.
1
∼
3
Glove box
2 screws
4
Instrument panel pas-
senger lower cover
7 screws and 1 clip
1
∼
5
Passenger knee bol-
ster reinforcement
4 nuts and 4 bolts
1
∼
6
Instrument panel driver
lower cover
Engine hood opening fixing screw, 2 screws, 1 bolt, 1 clip and fasten-
ers at 4 positions
1
∼
3, 7
Driver knee bolster
6 nuts
1
∼
3, 7, 8
Front defroster grille
Claws at 8 positions
9
Instrument panel as-
sembly
2 bolts (SRS adjust bracket
∼
cross beam), A/C control cable (Unit
side at 3 position), Instrument harness connector (Driver side 5 posi-
tion, assist side 3 position), SRS module conn., Radio antenna jack,
Earth cable, 9 bolts and 3 nuts
1
∼
10
Passenger inflator
module
4 nuts (SRS module
∼
Instrument panel), 2 nuts 0 and 2 washers
(SRS module
∼
support bracket) and 2 clips
1
∼
6, 11
Instrument panel clus-
ter
5 Screws, fastener at 4 position and each SW conn.
1
∼
3, 7, 12
Meter assembly
4 screws and connectors
1
∼
3, 7, 12, 13
A/C control panel as-
sembly
4 screws and connectors
1
∼
3, 7, 12, 14
Radio assembly
2 screws
1
∼
3, 15
Vent duct assembly
5 screws
1
∼
10, 16
Instrument harness as-
sembly
4 screws, fasteners at 4 position, and clips at 7 position
1
∼
10, 17
Side defroster grille
18
M/T = Manual Transmission
A/T = Automatic Transmission
SRS = Supplemental Restraint System
A/C = Air Conditioning
8F–54
BODY STRUCTURE
Cross Beam Assembly
Parts Location
This illustration es based on RHD and W/SRS
740RW100
Legend
(1) Instrument Panel Assembly
(2) Cross Beam Assembly
(3) Side Support Bracket Assembly (RH)
(4) Brake Pedal Mounting Bracket Assembly
(5) Steering Support Bracket Assembly
(6) Instrument Panel Center Bracket
(7) Side Support Bracket Assembly (LH)
(8) Steering Column Fixing Bolts
(9) Cross Beam Center Bracket
Removal
1. Disconnect battery ground cable.
2. Remove instrument panel assembly.
D
Refer to Instrument Panel Assembly in this section.
3. Remove side support bracket assembly (LH/RH).
D
Remove the 4 fixing bolts on both sides.
4. Remove cross beam center bracket
D
Remove 2 fixing nuts.
5. Remove instrument panel center bracket.
D
Disconnect the PCM and EBCM connector.
D
Remove the DERM (SRS) with 3 fixing nuts.
CAUTION: For precautions on installation or
removal of SRS — air bag system, refer to
Supplemental Restraint System (SRS) — AIR BAG in
Restraint section.
D
Remove the 2 fixing nuts (upper) and the 4 fixing
bolts (lower).
8F–55
BODY STRUCTURE
740RW101
6. Remove steering column fixing bolts.
D
Remove 2 fixing bolts.
431RW007
7. Remove brake pedal mounting bracket assembly.
D
Disconnect the 2 brake pedal mounting bracket
assembly fixing nuts, and remove the antitheft
controller.
D
Disconnect the brake pedal link and the brake
switch, and remove the 4 fixing bolts and the nuts
on the bracket.
310RW014
8. Remove steering support bracket assembly.
D
Remove the 2 fixing bolts (upper side) (1) and the 3
fixing nuts (lower side) (2).
740RW102
9. Remove cross beam assembly.
D
Disconnect the harness clips from the crossbeam
assembly, and remove 2 fixing bolts on both sides
and 2 fixing nuts in the center.
Installation
To install, follow the removal steps in the reverse order.
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