Suzuki Grand Vitara JB416 / JB420. Service manual — part 333
9-iv Table of Contents
Windshield Wiper and Washer Switch
Removal and Installation. . . . . . . . .9D-10
Windshield Wiper and Washer Switch
Inspection. . . . . . . . . . . . . . 9D-11
Rear Wiper and Washer Switch Removal and
Installation. . . . . . . . . . . . . ...9D-12
Rear Wiper and Washer Switch Inspection. ...9D-12
Rear Wiper Relay Removal and Installation . .9D-12
Rear Wiper Relay Inspection . . . . . . . 9D-13
Headlight Washer Switch Inspection (If
Equipped). . . . . . . . . . . . . . 9D-13
Headlight Washer Pump Removal and
Installation (If Equipped) . . . . . . . . .9D-13
Headlight Washer Nozzle Removal and
Installation (If Equipped) . . . . . . . . .9D-13
Specifications. . . . . . . . . . . . . .9D-14
Tightening Torque Specifications. . . . . ..9D-14
Glass / Windows / Mirrors . . . . . ...9E-1
General Description . . . . . . . . . . . .9E-1
Rear End Door Window Defogger System
Description . . . . . . . . . . . . . . 9E-1
Windshield Construction . . . . . . . . . .9E-1
Rear Quarter Window Construction . . . . . 9E-2
Diagnostic Information and Procedures. . . 9E-3
Rear End door Window Defogger Symptom
Diagnosis . . . . . . . . . . . . . . ..9E-3
Power Window Control System Symptom
Diagnosis . . . . . . . . . . . . . . ..9E-4
Power Door Mirror Control System Symptom
Diagnosis (If Equipped). . . . . . . . . .9E-4
Door Mirror Heater Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . ..9E-4
Repair Instructions . . . . . . . . . . . ..9E-5
Windshield Removal and Installation . . . . ..9E-5
Rear Quarter Window Removal and
Installation. . . . . . . . . . . . . . .9E-8
Front Door Window Components. . . . . ..9E-13
Front Door Glass Removal and Installation . ..9E-14
Front Door Window Regulator Removal and
Installation. . . . . . . . . . . . . ...9E-15
Front Door Window Regulator Inspection . . .9E-15
Rear Door Window Components . . . . . ..9E-16
Rear Door Glass Removal and Installation . ...9E-16
Rear Door Window Regulator Removal and
Installation. . . . . . . . . . . . . ...9E-17
Rear Door Window Regulator Inspection. . ..9E-18
Rear End Door Window Components . . . ...9E-18
Rear End Door Glass Removal and
Installation. . . . . . . . . . . . . ...9E-19
Rear End Door Window Defogger Relay
Inspection. . . . . . . . . . . . . . 9E-19
Rear End Door Window Defogger Wire
Inspection. . . . . . . . . . . . . . 9E-20
Rear End Door Window Defogger Wire
Repair . . . . . . . . . . . . . . . .9E-20
Power Window Main Switch Inspection . . . 9E-20
Power Window Sub Switch Inspection. . . ..9E-22
Door Mirror Components. . . . . . . . ...9E-22
Door Mirror Removal and Installation. . . . 9E-23
Power Door Mirror Switch Inspection (If
Equipped). . . . . . . . . . . . . . 9E-23
Power Door Mirror Actuator Inspection (If
Equipped). . . . . . . . . . . . . . 9E-23
Door Mirror Heater Inspection (If Equipped) . .9E-23
Door Mirror Heater Relay Inspection (If
Equipped). . . . . . . . . . . . . . 9E-24
Special Tools and Equipment . . . . . . ...9E-24
Recommended Service Material . . . . . ...9E-24
Security and Locks. . . . . . . . ...9F-1
General Description . . . . . . . . . . . . 9F-1
Key Coding Construction . . . . . . . . . 9F-1
Component Location . . . . . . . . . . ... 9F-1
Power Door Lock and Keyless Entry System
Component Location . . . . . . . . . . . 9F-1
Diagnostic Information and Procedures . . . 9F-2
Power Door Lock System Symptom
Diagnosis . . . . . . . . . . . . . . .. 9F-2
Power Door Lock System Operation
Inspection. . . . . . . . . . . . . . .. 9F-2
Keyless Entry System Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . .. 9F-3
Keyless Entry System Operation Inspection . ... 9F-4
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped). . . . . . 9F-4
Repair Instructions . . . . . . . . . . . .. 9F-4
Front Door Lock Assembly Components . . . 9F-4
Front Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . . . 9F-5
Front Door Lock Assembly Inspection . . . . 9F-6
Power Door Lock Switch Inspection. . . . . 9F-7
Door Key Cylinder Switch Inspection . . . . .. 9F-7
Power Door Lock Actuator Inspection (If
Equipped). . . . . . . . . . . . . . .. 9F-7
Rear Door Lock Assembly Components . . . . 9F-9
Rear Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . ... 9F-10
Rear Door Lock Assembly Inspection . . . ... 9F-10
Rear End Door Lock Assembly Components. 9F-11
Rear End Door Lock Assembly Removal and
Installation . . . . . . . . . . . . . ... 9F-11
Rear End Door Lock Assembly Inspection. . 9F-12
Replacement of Transmitter Battery . . . . . 9F-12
Programming Transmitter Code for Keyless
Entry System (Vehicle without Keyless Start
System) . . . . . . . . . . . . . . ... 9F-13
Keyless Entry Receiver Removal and
Installation . . . . . . . . . . . . . ... 9F-13
Keyless Entry Receiver and Its Circuit
Inspection. . . . . . . . . . . . . . 9F-14
Specifications . . . . . . . . . . . . . . 9F-15
Tightening Torque Specifications. . . . . .. 9F-15
Special Tools and Equipment . . . . . . ... 9F-15
Recommended Service Material . . . . . ... 9F-15
Table of Contents 9-v
Front Seat Heater Symptom Diagnosis (If
Equipped). . . . . . . . . . . . . . ..9G-1
Repair Instructions . . . . . . . . . . . ..9G-1
Front Seat Components. . . . . . . . . ..9G-1
Front Seat Removal and Installation. . . . ...9G-2
Front Seat Heater Switch (Driver and
Passenger Side) Inspection (If Equipped) . . 9G-2
Front Seat Heater Wire Inspection (If
Equipped). . . . . . . . . . . . . . ..9G-2
Rear Seat Components . . . . . . . . . ..9G-3
Rear Seat Removal and Installation . . . . ...9G-3
Specifications. . . . . . . . . . . . . ...9G-3
Tightening Torque Specifications. . . . . . 9G-3
Interior Trim . . . . . . . . . . . . 9H-1
Repair Instructions . . . . . . . . . . . ..9H-1
Floor Carpet Removal and Installation. . . . 9H-1
Head Lining Removal and Installation . . . . 9H-1
Console Box Components . . . . . . . . ..9H-4
Sun Roof / T-Top / Convertible Top . . .9I-1
General Description . . . . . . . . . . . .. 9I-1
Power Sliding (Sun) Roof System Description . . 9I-1
Diagnostic Information and Procedures. . . . 9I-1
Power Sliding (Sun) Roof System Symptom
Diagnosis . . . . . . . . . . . . . . ... 9I-1
Repair Instructions . . . . . . . . . . . ... 9I-1
Sliding (Sun) Roof Glass Components . . . . 9I-1
Sliding (Sun) Roof Glass Removal and
Installation. . . . . . . . . . . . . . .. 9I-2
Sliding (Sun) Roof Glass Adjustment. . . . ... 9I-2
Sliding (Sun) Roof Switch Inspection . . . . ... 9I-2
Sliding (Sun) Roof Motor Removal and
Installation. . . . . . . . . . . . . . .. 9I-3
Sliding (Sun) Roof System Circuit and Motor
Inspection. . . . . . . . . . . . . . ... 9I-3
Sliding (Sun) Roof Assembly Components. . .. 9I-4
Sliding (Sun) Roof Assembly Removal and
Installation. . . . . . . . . . . . . . .. 9I-5
Sliding (Sun) Roof Assembly Disassembly
and Reassembly . . . . . . . . . . . . 9I-6
Hood / Fenders / Doors . . . . . . . 9J-1
Repair Instructions . . . . . . . . . . . .. 9J-1
Hood Removal and Installation . . . . . . ... 9J-1
Hood Inspection and Adjustment . . . . . . 9J-1
Front Fender Components . . . . . . . . .. 9J-2
Front Fender Removal and Installation . . . ... 9J-2
Front Door Assembly Components . . . . . . 9J-3
Front Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-4
Rear Door Assembly Components. . . . . .. 9J-5
Rear Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-5
Rear End Door Assembly Components . . . .. 9J-6
Rear End Door Assembly Removal and
Installation . . . . . . . . . . . . . . . 9J-7
Specifications. . . . . . . . . . . . . ... 9J-8
Tightening Torque Specifications. . . . . . 9J-8
Special Tools and Equipment . . . . . . . . 9J-8
Recommended Service Material . . . . . . . 9J-8
Body Structure. . . . . . . . . . . 9K-1
Repair Instructions . . . . . . . . . . . ..9K-1
Front Bumper Components. . . . . . . . .9K-1
Rear Bumper Components . . . . . . . . .9K-2
Cowl Top Components. . . . . . . . . . 9K-3
Specifications. . . . . . . . . . . . . ...9K-4
Body Dimensions . . . . . . . . . . . . 9K-4
Panel Clearance. . . . . . . . . . . . 9K-14
Paint / Coatings . . . . . . . . . . 9L-1
General Description . . . . . . . . . . . . 9L-1
Anti-Corrosion Treatment Construction. . . ... 9L-1
Plastic Parts Finishing. . . . . . . . . . . 9L-2
Component Location . . . . . . . . . . ... 9L-2
Sealant Application Areas . . . . . . . . ... 9L-2
Under Coating Application Areas . . . . . .. 9L-12
Anti-Corrosion Compound Application Area . . 9L-16
Exterior Trim . . . . . . . . . . . 9M-1
Repair Instructions . . . . . . . . . . . . 9M-1
Roof Drip Molding Removal and Installation (If
Equipped). . . . . . . . . . . . . . . 9M-1
Roof Rail Removal and Installation (If
Equipped). . . . . . . . . . . . . . . 9M-2
9-1 Precautions:
Body, Cab and Accessories
Precautions
Precautions
Precautions on Body, Cab and Accessories
S5JB0A9000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions for Body Service
Refer to “Precautions for Body Service”.
Fastener Caution for Body Service:
Refer to “Fastener Caution for Body Service”.
Cautions in Body Electrical System Servicing
Refer to “Cautions in Body Electrical System Servicing in Section 9A”.
Precautions for Wiring System
Refer to “Precautions for Wiring System in Section 9A”.
Precautions for Body Service
S5JB0A9000002
WARNING
!
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
When servicing vehicle body, if shock may be applied to air bag system component parts, remove
those parts beforehand.
Fastener Caution for Body Service
S5JB0A9000003
CAUTION
!
• Fasteners are important attaching parts in that they could affect the performance of vital
components and systems, and/or could result in major repair expense. They must be replaced with
one of the same part number of with an equivalent part if replacement become necessary.
• Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.
Wiring Systems: 9A-1
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System Servicing
S5JB0A9100001
When performing works related to electric systems,
observe the cautions described in “Precautions for
Electrical Circuit Service in Section 00” for the purpose
of protection of electrical parts and prevention of a fire
from occurrence.
Precautions for Wiring System
S5JB0A9100002
WARNING
!
(For the vehicles with the Supplemental
Restraint System (Air Bags) and/or the Seat
Belt Pretensioner System)
Service on or around the air bag system /
Seat belt pretensioner system components
or their wiring must be performed only by an
authorized SUZUKI dealer. Observe all the
warnings of the “Air Bag System” and
disable the systems before performing the
service. Failure to follow the Warnings could
result in unintended activation of the
systems or could render the systems
inoperative. Either of these two conditions
may result in severe injury.
CAUTION
!
To prevent damage to the electrical/
electronic parts (especially computers or
semi-conductors) or to prevent fire:
• When disconnecting the battery terminals, be sure to
1: turn off the ignition switch and all other switches,
2: disconnect the negative (–) terminal wire and then
3: disconnect the positive (+) terminal wire.
Connect the wires in the reverse order of
disconnecting.
• When disconnecting the connectors, be sure to unlock
the connector lock (if equipped) and then pull the
connector shells to detach them. Do not pull the wires.
• Connect the connectors by holding the connector
shells. Make sure they are securely locked.
• Install the wiring harness securely without any slack.
• When installing parts, make sure the wiring harness is
not interfered with or pinched by them.
• Avoid routing the wiring harness near or around a
sharp corner or edge of the vehicle body or parts as
much as possible. If necessary, protect the wiring
harness by winding tape or the like around on it.
• When replacing a fuse, make sure to use the specified
capacity fuse. Using a fuse with a larger capacity can
cause damage to the electrical parts or a fire.
• Do not handle electrical/ electronic parts (computer,
relay, etc.) roughly or drop them.
• Do not expose electrical/ electronic parts to high
temperature (Approximately 80
°C (176 °F) or higher)
or water.
• Be sure to insert the tester probe (or, if necessary, an
appropriate needle or wire designed for the inspection
work) into the back side (wiring harness side) of the
connector for inspection not to damage or deform the
terminal of the connector.
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