Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual — part 13

1A-48 Engine General Information and Diagnosis:

Inspection of ECM and Its Circuits

S5JB0E1104080

ECM and its circuits can be checked by measuring voltage, pulse signal and resistance with special tool connected.

CAUTION

!

ECM cannot be checked by itself. It is strictly prohibited to connect voltmeter or ohmmeter to ECM
with ECM connectors disconnected from it.

Voltage Check

1) Remove ECM (1) from its bracket referring to “Engine Control Module (ECM) Removal and Installation in Section

1C in related manual”.

2) Connect special tool between ECM and ECM connectors securely.

Special tool
(A): 09933–06320

3) Check voltage and/or pulse signal using voltmeter (2) and oscilloscope (3).

NOTE

• As each terminal voltage is affected by battery voltage, confirm that it is 11 V or more when ignition

switch is turned ON.

• Voltage with asterisk (*) cannot be measured with voltmeter because it is pulse signal. Use

oscilloscope for its check if necessary.

• Before performed this inspection, be sure to read the “Precautions of ECM Circuit Inspection in

related manual”.

Viewed from harness side

1

2

3

(A)

I5JB0A110073-01

E23

C37

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

3

4

18

19

5

6

7

10

11

17

20

47

46

49

50

51

21

22

52

16

25

9

24

14
29

55

57

54 53

59

60

58

2

26

27

28

15
30

56

48

32

31

34

35

36

37

40

42

39 38

44

45

43

41

33

1

12

13

23

8

I4RS0A110055-01

Engine General Information and Diagnosis: 1A-49

Terminal

No.

Wire

color

Circuit

Normal voltage

Condition

Remarks

C37-1

PNK

Fuel injector No.1

10 – 14 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

10 – 14 V

(“Reference

waveform No.1: ”,

“Reference waveform

No.2: ” and

“Reference waveform

No.31: ”)

Engine running at idle
after warmed up engine.

Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.

C37-2

PNK/

BLK

Fuel injector No.2

10 – 14 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

10 – 14 V

(“Reference

waveform No.1: ” and
“Reference waveform

No.3: ”)

Engine running at idle
after warmed up engine.

Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.

C37-3

YEL/
GRN

EGR valve
(stepper motor coil
3)

10 – 14 V

Ignition switch turned ON.

*0 – 1 V

↑↓

10 – 14 V

(“Reference

waveform No.4: ”)

Ignition switch is turned to
ST (cranking) position.

Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.

C37-4

YEL

EGR valve
(stepper motor coil
4)

10 – 14 V

Ignition switch turned ON.

*0 – 1 V

↑↓

10 – 14 V

(“Reference

waveform No.4: ”)

Ignition switch is turned to
ST (cranking) position.

Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.

C37-5

YEL/

BLK

EGR valve
(stepper motor coil
1)

10 – 14 V

Ignition switch turned ON.

*0 – 1 V

↑↓

10 – 14 V

(“Reference

waveform No.4: ”)

Ignition switch is turned to
ST (cranking) position.

Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.

C37-6

YEL/

RED

EGR valve
(stepper motor coil
2)

10 – 14 V

Ignition switch turned ON.

*0 – 1 V

↑↓

10 – 14 V

(“Reference

waveform No.4: ”)

Ignition switch is turned to
ST (cranking) position.

Output signal is active low
duty pulse. Number of
pulse generated times
varies depending on
vehicle condition.

C37-7

BLU/
ORN

Power steering
pump pressure
switch signal

10 – 14 V

Ignition switch turned ON.

0 – 1 V

With engine at idle speed,
turning steering wheel to
the right or left as far as it
stops.

C37-8

BRN/

RED

(for M16

engine)

BRN/

BLK (for

J20

engine)

Generator field coil
monitor signal

10 – 14 V

Ignition switch turned ON.

Signal is duty pulse. Duty
ratio varies depending on
vehicle condition.

*0 – 1 V

↑↓

10 – 14 V

(“Reference

waveform No.5: ” and
“Reference waveform

No.6: ”)

Engine running at idle
after warmed up engine.

1A-50 Engine General Information and Diagnosis:

C37-9

BLU

Electric load
current sensor
signal (for J20
engine)

0.5 – 1.0 V

Ignition switch turned ON.

1.3 – 1.7 V

Run engine at 2000 rpm,
headlight switch turned
ON.

1.8 – 2.4 V

Run engine at 2000 rpm,
headlight switch ON and
blower selector at HI
position.

C37-10

GRN/

WHT

CO adjusting
resistor signal (for
J20 engine, if
equipped)

0 – 5 V

Ignition switch turned ON.

C37-11

RED

Oxygen signal of
heated oxygen
sensor-2

4 – 5 V

Ignition switch turned ON.

*Approx. 0.15 V

(“Reference

waveform No.7: ” and
“Reference waveform

No.8: ”)

Engine running at idle
after warmed up engine.

C37-12

GRY/

BLK

A/C refrigerant
pressure sensor
signal (if equipped
with A/C)

1.38 – 1.52 V

Engine running, A/C
switch OFF and blower
selector at OFF position,
A/C refrigerant pressure:
800 kPa (116 psi)

2.15 – 2.38 V

Engine running, A/C
switch ON and blower
selector at 1st position or
more, A/C refrigerant
pressure: 1400 kPa (203
psi)

2.67 – 2.95 V

Engine running, A/C
switch ON and blower
selector at 1st position or
more, A/C refrigerant
pressure: 1800 kPa (261
psi)

C37-13

GRN/

BLK

EVAP canister
purge valve output

10 – 14 V

Ignition switch turned ON
with engine at stop.

*0 – 0.6 V

↑↓

10 – 14 V

(“Reference

waveform No.9: ”)

Set EVAP canister purge
valve at 52% by using
“Misc Test” of scan tool.

Output signal is active low
duty pulse. Duty ratio
varies depending on
vehicle condition.

C37-14

GRY/

RED

Output of 5 V
power source for
MAP sensor, A/C
refrigerant
pressure sensor,
electric load
current sensor (for
J20 engine) and
CO adjusting
resistor (if
equipped)

4.5 – 5.5 V

Ignition switch turned ON.

C37-15

BLK/
ORN

Ground for ECM

Below 0.3 V

Ignition switch turned ON.

Terminal

No.

Wire

color

Circuit

Normal voltage

Condition

Remarks

Engine General Information and Diagnosis: 1A-51

C37-16

PNK/

GRN

Fuel injector No.3

10 – 14 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

10 – 14 V

(“Reference

waveform No.1: ” and
“Reference waveform

No.10: ”)

Engine running at idle
after warmed up engine.

Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.

C37-17

PNK/

BLU

Fuel injector No.4

10 – 14 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

10 – 14 V

(“Reference

waveform No.1: ” and
“Reference waveform

No.11: ”)

Engine running at idle
after warmed up engine.

Output signal is active low
pulse. Pulse frequency
varies depending on
engine speed.

C37-18

BRN/

YEL

Ignition coil No.4
(for J20 engine)

0 – 0.6 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

3 – 5 V

(“Reference

waveform No.12: ”

and “Reference

waveform No.13: ”)

Engine running at idle
after warmed up engine.

Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.

C37-19

BRN/

WHT

Ignition coil No.3
(for J20 engine)

0 – 0.6 V

Ignition switch turned ON.

*0 – 0.6 V

↑↓

3 – 5 V

(“Reference

waveform No.12: ”

and “Reference

waveform No.14: ”)

Engine running at idle
after warmed up engine.

Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.

C37-20

BRN/

BLK

Ignition coil No.2
and No.3 (for M16
engine)

0 – 0.6 V

Ignition switch turned ON.

Ignition coil No.2
(for J20 engine)

*0 – 0.6 V

↑↓

3 – 5 V

(“Reference

waveform No.12: ”

and “Reference

waveform No.15: ”)

Engine running at idle
after warmed up engine.

Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.

C37-21

BRN

Ignition coil No.1
and No.4 (for M16
engine)

0 – 0.6 V

Ignition switch turned ON.

Ignition coil No.1
(for J20 engine)

*0 – 0.6 V

↑↓

3 – 5 V

(“Reference

waveform No.12: ”

and “Reference

waveform No.16: ”)

Engine running at idle
after warmed up engine.

Output signal is active
high pulse. Pulse
frequency varies
depending on engine
speed.

C37-22

BLK/

YEL

Starting motor
control relay output

0 – 1 V

Ignition switch turned ON.

8 – 14 V

Ignition switch turned to
ST (engine cranking)
position.

C37-23

Terminal

No.

Wire

color

Circuit

Normal voltage

Condition

Remarks

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Текст

Политика конфиденциальности