Suzuki Grand Vitara JB419. Service manual — part 73
Charging System: 1J-13
Accessory Drive Belt Inspection
S5JB0B1A06007
Check accessory drive belt for cracks, cuts, deformation,
wear and cleanliness, and replace as required.
Accessory Drive Belt Tensioner Removal and
Installation
S5JB0B1A06008
Removal
1) Remove accessory drive belt referring to “Accessory
Drive Belt and Idler Pulley Removal and Installation”.
2) Remove accessory drive belt tensioner.
Installation
1) Install accessory drive belt tensioner.
2) Tighten accessory drive belt tensioner bolt No.1 and
No.2 to specified torque.
Tightening torque
Accessory drive belt tensioner bolt No.2 (a): 22
N·m (2.2 kgf-m, 16.0 lb-ft)
Accessory drive belt tensioner bolt No.1 (b): 50
N·m (5.5 kgf-m, 36.5 lb-ft)
3) Install accessory drive belt referring to “Accessory
Drive Belt and Idler Pulley Removal and Installation”.
Specifications
Charging System Specifications
S5JB0B1A07001
Battery
Battery
: 95D26L (63AH/5HR) 12V
Generator
(a)
(b)
I5JB0B1A0029-01
Battery type
95D26L
Rated capacity
AH/5HR, 12 Volts
63
Electrolyte
L (US / lmp pt.)
4.0 (8.45 / 7.04)
Electrolyte S.G.
1.28 when fully charged at 20
°C (68 °F)
Type
150 A type
Rated voltage
12 V
Nominal output
150 A
Permissible max. speed
18,000 r/min.
No-load speed
1500 r/min. (rpm)
Regulated voltage
14.2 – 14.8 V
Exposed brush length
Standard: 10.5 mm (0.41 in.)
Limit: 4.5 mm (0.18 in.)
Permissible ambient temperature
–30 – 90
°C (–22 to 194 °F)
Polarity
Negative ground
Rotation
Clockwise viewed from pulley side
1J-14 Charging System:
Tightening Torque Specifications
S5JB0B1A07002
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.
Special Tools and Equipment
Special Tool
S5JB0B1A08001
Fastening part
Tightening torque
Note
N
⋅m
kgf-m
lb-ft
Battery ground bolt
12
1.2
9.0
Generator mounting bolt
44
4.4
32.0
“B” terminal nut
12
1.2
9.0
Idler pulley bolt
50
5.0
36.5
Accessory drive belt and belt tensioner bolt
No.1
50
5.0 36.5
Accessory drive belt tensioner bolt No.2
22
2.2
16.0
Accessory drive belt tensioner bolt No.1
50
5.5
36.5
09913–75821
09913–76010
Bearing installer attachment
Bearing installer
Exhaust System: 1K-1
Engine
Exhaust System
General Description
Exhaust System Description
S5JB0B1B01001
The exhaust system consists of an exhaust manifold, a
turbo charger, a catalytic converter in a catalyst case, a
diesel particurate filter, an exhaust pipes, a muffler and
seals, gasket and etc.
The catalytic converter is an emission control device
added to the exhaust system to reduce the levels of
Hydrocarbon (HC) and Carbon Monoxide (CO) in the
exhaust gas.
Diesel Particurate Filter
S5JB0B1B01002
The diesel particurate filter is emission control device
added to the exhaust system after catalytic converter,
and it accumulates the diesel particular in the exhaust
gas.
The diesel particurate filter is made up of a special
ceramic monolith filled with a precious metal.
Diagnostic Information and Procedures
Exhaust System Check
S5JB0B1B04001
WARNING
!
To avoid the danger of being burned, do not
touch the exhaust system when the system is
hot. Any service on the exhaust system
should be performed when the system is
cool.
At every interval of periodic maintenance service, and
when vehicle is raised for other service, check exhaust
system as follows:
• Check rubber mountings for damage, deterioration,
and out of position.
• Check exhaust system for leakage, loose connection,
dent and damage.
• If bolts or nuts are loosened, tighten them to specified
torque referring to “Exhaust System Components”.
• Check nearby body areas damaged, missing, or
mispositioned part, open seam, hole connection or
any other defect which could permit exhaust fumes to
seep into vehicle.
• Make sure that exhaust system components have
enough clearance from underbody to avoid
overheating and possible damage to passenger
compartment carpet.
• Any defect should be fixed at once.
IYSY011B0003-01
1K-2 Exhaust System:
Repair Instructions
Exhaust System Components
S5JB0B1B06001
WARNING
!
To avoid the danger of being burned, do not touch the exhaust system when the system is hot. Any
service on the exhaust system should be performed when the system is cool.
5
(a)
(a)
(a)
6
(b)
7
(b)
2
8
8
1
(c)
(c)
3
4
9
9
8
9
(f)
(d)
(e)
(c)
(c)
(f)
11
10
I5JB0B1B0001-02
1. Diesel particulate filter
7. Exhaust gas temperature sensor 3
: 30 N
⋅m (3.0 kgf-m, 22.0 lb-ft)
2. Exhaust pipe No.1
8. Mounting No.1
: 50 N
⋅m (5.0 kgf-m, 36.5 lb-ft)
3. Exhaust pipe No.2
9. Mounting No.2
: 35 N
⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Muffler
10. Catalytic converter
: 25 N
⋅m (2.5 kgf-m, 18.0 lb-ft)
5. Diesel particulate filter differential pressure sensor
11. Clamp
: 44 N
⋅m (4.4 kgf-m, 32.0 lb-ft)
6. Exhaust gas temperature sensor 2
: 21 N
⋅m (2.1 kgf-m, 15.5 lb-ft)
: Do not reuse.
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