Suzuki Grand Vitara JB419. Service manual — part 47
Engine Mechanical: 1D-34
Camshaft and Tappet Components
S5JB0B1406060
6
4
(a)
(b)
3
5
1
2
(c)
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1. Camshaft
: Apply engine oil to sliding surface.
: 60 N
⋅m (6.0 kgf-m, 43.5 lb-ft)
2. Tappet
: Apply engine oil to sliding surface.
: Tighten 20 N
⋅m (2.0 kgf-m, 14.5 lb-ft) by the specified
procedure.
3. Camshaft oil seal
: 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
4. Camshaft pulley
: Do not reuse.
5. Camshaft housing
: Apply engine oil to sliding surface.
: Apply sealant Loctite FRENETANCH
® to the maing surface of
camshaft housing and cylinder head.
: Apply sealant Loctite FRENETANCH
® to the bolt thread.
6. Timing belt inner cover
1D-35 Engine Mechanical:
Camshaft and Tappet Removal and Installation
S5JB0B1406061
Removal
1) Remove engine assembly referring to “Engine
Assembly Removal and Installation”.
2) Remove timing belt referring to “Timing Belt and Belt
Tensioner Removal and Installation”.
3) Remove injection pump and front bracket referring to
“Injection Pump Removal and Installation in Section
1G”.
4) Remove vacuum pump referring to “Vacuum Pump
5) Remove CMP sensor referring to “Camshaft Position
(CMP) Sensor Removal and Installation in Section
1C”.
6) Remove camshaft pulley as follows.
a) Fix camshaft pulley using special tool.
Special tool
(A): 09917–68221
b) Loosen camshaft pulley bolt (1), and remove
camshaft pulley (2).
c) Remove timing belt inner cover (3).
7) Remove cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”.
8) Loosen camshaft housing bolts evenly and gradually
in numerical order “1” through “10” as shown in
figure, and remove them.
9) Remove camshaft housing and camshaft from
cylinder head.
10) Remove camshaft oil seal from camshaft.
11) Remove tappet (1) from cylinder head.
CAUTION
!
Note original position in which each tappet
was installed when valve lash (clearance)
adjustment is not necessary.
If each tappet is not installed to original
position, engine will spoil its original
performance.
Installation
1) Apply engine oil around tappet (1), and then install it
to cylinder head.
3
2
(A)
1
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1
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1
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Engine Mechanical: 1D-36
2) Install camshaft to cylinder head as follows.
a) Apply engine oil to sliding surface of each
camshaft and camshaft journal.
b) Fit camshaft (1) to cylinder head (2).
c) Fit timing belt inner cover (1), and tighten timing
belt inner cover bolts (2) after applying “A” to bolt
thread.
“A”: Loctite FRENETANCH
® (Loctite
FRENETANCH
®)
Tightening torque
Timing belt inner cover bolt (a): 10 N·m (1.0
kgf-m, 7.5 lb-ft)
d) Install camshaft pulley (2) to camshaft (4)
aligning key (1) to groove (3).
e) Tighten camshaft pulley bolt temporarily by
hand.
f) Turn camshaft pulley clockwise, and stop turning
crankshaft immediately before mark (1) of
camshaft pulley (2) with mark (3) of timing belt
inner cover (4).
g) Install camshaft housing to cylinder head as
follows.
i)
Remove oil, old sealant and dust from
sealing surfaces of camshaft housing (1) and
cylinder head cover.
ii) Apply sealant “A” to sealing surface area of
camshaft housing (1) using stipple roller (2)
as shown in figure.
“A”: Loctite 518
® (Loctite 518®)
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3
1
4
2
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1D-37 Engine Mechanical:
iii) Fit camshaft holder to cylinder head.
iv) Apply “A” to camshaft housing bolt thread.
v) Tighten camshaft housing bolts evenly and
gradually in numerical order (“1” through
“10”) by repeating tightening sequence two
or three times until specified torque is
obtained.
Tightening torque
Camshaft housing bolt (a): Tighten 20
N
⋅m (2.0 kgf-m, 14.5 lb-ft) by the specified
procedure
3) Remove camshaft pulley.
4) Install camshaft oil seal as follows.
a) Fit oil seal (1) to camshaft.
b) Install oil seal to camshaft by tightening bolt (2)
of special tool until installer (3) of special tool
comes contact with cylinder head.
Special tool
(A): 09913–56520
c) Remove special tool.
5) Install camshaft pulley (2) to camshaft (4) aligning
key (1) to groove (3).
6) Tighten camshaft pulley bolt (1) to specified torque
using special tool.
Special tool
(A): 09917–68221
Tightening torque
Camshaft pulley bolt (a): 60 N·m (6.0 kgf-m, 43.5
lb-ft)
7) Install CMP sensor referring to “Camshaft Position
(CMP) Sensor Removal and Installation in Section
1C”.
8) Install vacuum pump referring to “Vacuum Pump
9) Install injection pump and front bracket referring to
“Injection Pump Removal and Installation in Section
1G”.
10) Install timing belt referring to “Timing Belt and Belt
Tensioner Removal and Installation”.
11) Check valve lash (clearance) referring to “Valve Lash
12) Install cylinder head cover referring to “Cylinder
Head Cover Removal and Installation”
13) Install engine assembly referring to “Engine
Assembly Removal and Installation”.
I5JB0B140070-01
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3
1
4
2
I5JB0B140068-01
(A)
1,(a )
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