Suzuki Grand Vitara JB419. Service manual — part 5

Maintenance and Lubrication: 0B-6

Manual Transmission Oil Inspection

S5JB0B0206028

1) Inspect transmission case for evidence of oil

leakage. Repair leaky point if any.

2) Make sure that vehicle is placed level for oil level

check.

3) Remove level / filler plug (1) of transmission.
4) Check oil level.

Oil level can be checked roughly by means of level
plug hole. That is, if oil flows out of level plug hole or
if oil level is found up to hole when level / filler plug is
removed, oil is properly filled.
If oil is found insufficient, pour specified amount of
specified oil.

5) Tighten level / filler plug to specified torque referring

to “Manual Transmission Oil Change in Section 5B”.

Manual Transmission Oil Change

S5JB0B0206029

Change transmission oil with new specified oil referring
to “Manual Transmission Oil Change in Section 5B”.

Transfer Oil Inspection (If Equipped)

S5JB0B0206033

1) Check transfer case for evidence of oil leakage.

Repair leaky point if any.

2) Make sure that vehicle is placed level for oil level

check.

3) Check oil level referring to “Transfer Oil Level Check

in Section 3C in related manual”.

Transfer (If Equipped) and Differential Oil
Change

S5JB0B0206035

Change transfer oil and differential oil (front and rear)
with new specified oil respectively.
For transfer, refer to “Transfer Oil Change in Section 3C
in related manual”.
For front differential, refer to “Front Differential Oil
Change: Front in Section 3B in related manual”.
For rear differential, refer to “Rear Differential Oil
Change: Rear in Section 3B in related manual”.

Power Steering (P/S) System Inspection

S5JB0B0206036

1) Visually check power steering system for fluid

leakage and hose for damage and deterioration.
Repair or replace defective parts, if any.

2) Check fluid level with engine stopped. If it is lower

than LOWER level line, fill fluid up to UPPER level
line.

NOTE
Fluid level should be checked when fluid is
cool.

2. Drain plug

I5JB0B020011-01

I5JB0B020012-01

I5JB0B020013-01

0B-7 Maintenance and Lubrication:

Specifications

Tightening Torque Specifications

S5JB0B0207001

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Fluids and Lubricants

S5JB0B0208001

Fluids / Lubricants List

Special Tool

S5JB0B0208002

Fastening part

Tightening torque

Note

⋅m

kgf-m

lb-ft

Engine oil drain plug

3.5

25.5

)

Engine oil

Refer to “Engine Oil and Filter Change”.

Engine coolant
(Ethylene glycol base coolant)

“Antifreeze / Anticorrosion coolant”

Brake fluid

Refer to reservoir cap of brake master cylinder.

Manual transmission oil

Refer to “Manual Transmission Oil Change in Section 5B”.

Transfer oil

Refer to “Transfer Oil Change in Section 3C in related manual”.

Differential oil (front & rear)

Refer to “Front Differential Oil Change: Front in Section 3B in related
manual”, or “Rear Differential Oil Change: Rear in Section 3B in related
manual”.

Power steering fluid

An equivalent of DEXRON

®-II

Door hinges

Engine oil or water resistance chassis grease

Hood latch assembly
Key lock cylinder

Spray lubricant

09915–46510
Oil filter wrench
)

Table of Contents 1- i

Section 1

CONTENTS

Engine