Suzuki Grand Vitara JB419. Service manual — part 81

Transfer: 3C-22

22) Clean mating surface of control cover (1) and center

case (2), apply sealant to center case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, confirm the each fork of
control cover is in groove of the sleeve, mate control
cover with center case and then tighten control cover
bolts (3) to which thread lock cement has been
applied and control cover dowel bolts (4) to specified
torque.

“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
“B”: Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)

Tightening torque
Control cover bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-
ft)
Control cover dowel bolt (b): 23 N·m (2.3 kgf-m,
17.0 lb-ft)

23) Install center differential lock switch (1), 4L/N switch

(2) and breather pipe (3).

Tightening torque
Center differential lock switch (a): 20 N·m (2.0
kgf-m, 14.5 lb-ft)
4L/N switch (b): 20 N·m (2.0 kgf-m, 14.5 lb-ft)

24) Install front output flange as follows, if equipped.

a) Install front output flange nut while holding flange

by using special tool.

b) Caulk flange nut.

Special tool
: 09922–66021

Tightening torque
Flange nut: 125 N·m (12.5 kgf-m, 90.5 lb-ft)

25) Install harness bracket (1).

Tightening torque
Harness bracket bolt (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)

“A”

2

1

3, “B”, (a)

3, “B”, (a)

3, “B”, (a)

4, “B”, (b)

I5JB0A331051-04

3

2, (b)

1, (a)

I5JB0A331052-02

(a)

(a)

1

1

I5JB0A331053-01

3C-23 Transfer:

Specifications

Tightening Torque Specifications

S5JB0B3307001

NOTE
The specified tightening torque is also described in the following.
“Transfer Assembly Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S5JB0B3308001

NOTE
Required service material is also described in the following.
“Transfer Assembly Components”

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Input gear plate bolt

23

2.3

17.0

)

Rear case bolt

23

2.3

17.0

)

/ )

Strainer bolt

10

1.0

7.5

)

Oil pump cover bolt

23

2.3

17.0

)

Control cover bolt

23

2.3

17.0

)

Control cover dowel bolt

23

2.3

17.0

)

Center differential lock switch

20

2.0

14.5

)

4L/N switch

20

2.0

14.5

)

Flange nut

125

12.5

90.5

)

Harness bracket bolt

10

1.0

7.5

)

Material

SUZUKI recommended product or Specification

Note

Grease

SUZUKI Super Grease A

P/No.: 99000–25010

)

/ ) / )

Sealant

SUZUKI Bond No.1217G

P/No.: 99000–31260

)

/ ) / ) / )

Thread lock cement

Thread Lock Cement Super 1322

P/No.: 99000–32110

)

Transfer: 3C-24

Special Tool

S5JB0B3308002

09912–34510

09913–70123

Case separator

Bearing installing tool

)

)

/ )

09913–76010

09913–85210

Bearing installer

Bearing installer

)

/ ) / ) / )

)

09922–66021

09925–98210

Flange holder

Input shaft bearing installer

)

/ )

)

/ )

09928–36510
Transfer cap
)

3D-1 Propeller Shaft:

Driveline / Axle

Propeller Shaft

General Description

Propeller Shaft Construction

S5JB0B3401001

Most universal joints and ball joints require no maintenance. They are lubricated for life and can not be lubricated on
the vehicle. If a universal joint becomes noisy or worn, it must be replaced.
The propeller shaft is a balanced unit. Handle it carefully so that balance can be maintained.

I5JB0B340001-01

[A]: Front propeller shaft

5. Circlip

[B]: Rear propeller shaft

6. Flange (if equipped)

1. Front propeller shaft flange bolt

: Apply thread lock 99000-32110 to bolt thread.

: 85 N

⋅m (8.5 kgf-m, 61.5 lb-ft)

2. Rear propeller shaft flange nut

: 30 N

⋅m (3.0 kgf-m, 22.0 lb-ft)

3. Support washer

: Do not reuse.

4. Spider joint assembly

: Apply grease (99000-25030) to spider bearing race.