Subaru Legacy III (2000-2003 year). Service manual — part 612

MT-16

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

7. FRONT DIFFERENTIAL

(1) Drive pinion shaft

(8) Snap ring (Outer)

(15) Retainer lock plate

(2) Hypoid driven gear

(9) Roller bearing

(3) Pinion shaft

(10) Differential case

Tightening torque: N·m (kgf-m, ft-lb)

(4) Straight pin

(11) Oil seal

T1: 25 (2.5, 18.1)

(5) Washer

(12) Differential side retainer

T2: 62 (6.3, 45.6)

(6) Differential bevel gear

(13) O-ring

(7) Differential bevel pinion

(14) Axle drive shaft

MT-00352

( 1 )

( 2 )

( 3 )

( 4 )

( 5 )

( 5 )

( 6 )

( 7 )

( 7 )

( 8 )

( 9 )

( 9 )

(10)

(11)

(12)

(13)

(14)

(15)

(11)

(12)

(13)

(14)

(15)

T1

T2

T1

MT-17

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

8. TRANSMISSION MOUNTING

(1)

Pitching stopper

(7)

Rear crossmember

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Spacer

(8)

Cushion D

T1: 7.5 (0.76, 5.5)

(3)

Cushion C

(9)

Center crossmember

T2: 35 (3.6, 26)

(4)

Front plate

(10)

Rear plate

T3: 50 (5.1, 37)

(5)

Dynamic damper (Except Austra-
lia TURBO MT model)

(11)

Front crossmember (OUTBACK
model)

T4: 58 (5.9, 43)

T5: 70 (7.1, 51)

(6)

Rear cushion rubber

T6: 140 (14.3, 103)

(1)

T4

T1

T5

T5

T5

T2

T6

T2

T3

(2)

(4)

(6)

(8)

(9)

(8)

(3)

(2)

(10)

(7)

(5)

(3)

(11)

MT-00010

MT-18

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

C: CAUTION

• Wear working clothing, including a cap, protec-
tive goggles, and protective shoes during opera-
tion.
• Remove contamination including dirt and corro-
sion before removal, installation, and disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust or dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• When disassembling the case and other light al-
loy parts, use a plastic hammer to force it apart. Do
not pry it apart with a screwdriver or other tool.
• Be careful not to burn your hands, because each
part on the vehicle is hot after running.
• Use SUBARU genuine gear oil, grease etc. or
the equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.

• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or safety stands at the specified
points.
• Apply gear oil onto sliding or revolution surfaces
before installation.
• Replace deformed or otherwise damaged snap
rings with new ones.
• Before installing O-rings or oil seals, apply suffi-
cient amount of gear oil to avoid damage and defor-
mation.
• Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
• Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or shop cloth between the part and the vise.
• Avoid damaging the mating surface of the case.
• Before applying sealant, completely remove the
old seal.

D: PREPARATION TOOL

1. SPECIAL TOOLS

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

398791700

REMOVER II

Used for removing and installing spring pin (6
mm).

399411700

ACCENT BALL
INSTALLER

Used for installing reverse shifter rail arm.

ST-398791700

ST-399411700

MT-19

MANUAL TRANSMISSION AND DIFFERENTIAL

GENERAL DESCRIPTION

899524100

PULLER SET

Used for removing and installing roller bearing
(Differential).
(1) PULLER
(2) CAP

399780104

WEIGHT

Used for measuring preload on roller bearing.

498077000

5TH DRIVEN GEAR
REMOVER

Used for removing roller bearing of drive pinion
shaft.

498077300

CENTER DIFFER-
ENTIAL BEARING
REMOVER

Used for removing the center differential cover
ball bearing.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

ST-899524100

( 1 )

( 2 )

ST-399780104

ST-498077000

ST-498077300