Subaru Legacy (2005 year). Service manual — part 743

TRANSFER CASE

TC

Page

1.

General Description . . . . . . . . . . . . . . . . . . . . . 2

2.

Transfer Case and Extension Case Assembly. . . . . . . . . . . 3

3.

Transfer Clutch. . . . . . . . . . . . . . . . . . . . . . . 4

4.

Extension Case . . . . . . . . . . . . . . . . . . . . . . ...5

5.

Extension Case and Intermediate Case. . . . . . . . . . . . . ..6

6.

Oil Seal. . . . . . . . . . . . . . . . . . . . . . . . . . 7

7.

Transfer Drive Gear . . . . . . . . . . . . . . . . . . . . . 8

8.

Transfer Driven Gear . . . . . . . . . . . . . . . . . . . . ..9

9.

Reduction Drive Gear. . . . . . . . . . . . . . . . . . . . 10

10.

Center Differential Carrier . . . . . . . . . . . . . . . . . . .11

11.

Reduction Driven Gear. . . . . . . . . . . . . . . . . . . ..12

12.

Center Differential . . . . . . . . . . . . . . . . . . . . . .13

13.

Transfer Clutch Pressure Test . . . . . . . . . . . . . . . . ..14

TC-2

Vehicle-id:
SIE-id:S302001a15:A:NOTE
∼

TRANSFER CASE

General Description

1. General Description

A: NOTE

For general description, refer to “4AT”, “5AT” or
“5MT” section.
4AT model:
<Ref. to 4AT-2, General Description.>
5AT model:
<Ref. to 5AT-2, General Description.>
5MT model:
<Ref. to 5MT-2, General Description.>

TC-3

TRANSFER CASE

Transfer Case and Extension Case Assembly

2. Transfer Case and Extension

Case Assembly

A: NOTE

For removal, installation and inspection, refer to
“5MT” section. <Ref. to 5MT-43, Transfer Case and
Extension Case Assembly.>

TC-4

Vehicle-id:
SIE-id:S302588a15:A:NOTE
∼

TRANSFER CASE

Transfer Clutch

3. Transfer Clutch

A: NOTE

For removal, installation and inspection, refer to
“4AT” or “5AT” section.
4AT model:
<Ref. to 4AT-87, Transfer Clutch.>
5AT model:
<Ref. to 5AT-73, Transfer Clutch.>