Subaru Legacy (2005 year). Service manual — part 821

BR-13

BRAKE

General Description

7. BRAKE PEDAL

• LHD MT model

(1)

Brake pedal ASSY

(4)

Clutch pedal

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Stop light switch

(5)

Clutch pedal pad

T1: 8 (0.8, 5.9)

(3)

Brake pedal pad

(6)

Clutch switch

T2: 18 (1.8, 13.0)

T2

(5)

(4)

(3)

(2)

(6)

(1)

T2

T2

T1

T1

T2

T1

BR-00550

BR-14

BRAKE

General Description

• LHD AT model, RHD model

C: CAUTION

• Wear work clothing, including a cap, protective
goggles, and protective shoes during operation.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Use SUBARU genuine grease or the equivalent.
Do not mix grease, etc. with that of another grade
or from other manufacturers.

• Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate
or cloth between the part and the vise.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.

(1)

Brake pedal ASSY

(3)

Brake pedal pad

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Stop light switch

T1: 8 (0.8, 5.9)

T2: 18 (1.8, 13.0)

BR-00338

T2

T1

T2

T1

(1)

(2)

(3)

BR-15

BRAKE

General Description

D: PREPARATION TOOL

1. GENERAL TOOL

TOOL NAME

REMARKS

Snap ring pliers

Used for removing and installing snap ring.

BR-16

BRAKE

Front Brake Pad

2. Front Brake Pad

A: REMOVAL

1. 15-INCH TYPE

1) Lift-up the vehicle, and remove the front wheels.
2) Remove the caliper bolt.

3) Raise the caliper body and support it.

NOTE:
Do not disconnect the brake hose from caliper
body.
4) Remove the pad.

NOTE:
If the brake pad is difficult to remove, proceed as
follows:

(1) Remove the caliper body from support.
(2) Remove the support.
(3) Place the support in a vise between wooden
blocks.

(4) Attach a rod of less than 12 mm (0.47 in) di-
ameter to the shaded area of the brake pad, and
strike the rod with a hammer to drive brake pad
out of place.

2. 16-INCH TYPE

Refer to 15-inch type. <Ref. to BR-16, 15-INCH
TYPE, REMOVAL, Front Brake Pad.>

3. 17-INCH TYPE

Refer to 15-inch type. <Ref. to BR-16, 15-INCH
TYPE, REMOVAL, Front Brake Pad.>

B: INSTALLATION

1. 15-INCH TYPE

1) Apply a thin coat of Molykote M7439 to pad clip.

2) Apply a thin coat of Molykote AS880N (Part No.
K0779YA010) to the frictional portion between pad
and pad inner shim.

(1) Support

(2) Wooden block

BR-00339

BR-00012

(1)

(2)

BR-00013

BR-00014

BR-00340

BR-00238