Subaru Legacy (2005 year). Service manual — part 642

5MT-15

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

7. FRONT DIFFERENTIAL

(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Roller bearing

(3)

Pinion shaft

(9)

Differential case

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(4)

Straight pin

(10)

Oil seal

T1: 25 (2.5, 18.4)

(5)

Washer

(11)

Differential side retainer

T2: 62 (6.3, 45.6)

(6)

Differential bevel gear

(12)

O-ring

MT-01365

(12)

(10)

(1)

(2)

T1

T2

(5)

(5)

(6)

(9)

(7)

(7)

(12)

(8)

(8)

(13)

(13)

(11)

(11)

(10)

T1

(4)

(3)

5MT-16

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

8. TRANSMISSION MOUNTING

(1)

Pitching stopper

(8)

Center crossmember

Tightening torque: N

⋅

m (kgf-m, ft-lb)

(2)

Spacer

(9)

Front crossmember

T1: 70 (7.1, 51.6)

(3)

Cushion rubber

(10)

Cushion (crossmember)

T2: 35 (3.6, 26)

(4)

Front plate

T3: 50 (5.1, 36.9)

(5)

Rear cushion rubber

T4: 58 (5.9, 42.8)

(6)

Rear crossmember

T5: 70 (7.1, 51.6)

(7)

Cushion D

T6: 140 (14.3, 103)

MT-00998

(1)

T4

T1

T5

T5

T2

T6

T2

T3

(2)

(4)

(5)

(10)

(8)

(7)

(3)

(2)

(3)

(6)

(3)

(9)

5MT-17

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

C: CAUTION

• Wear work clothing, including a cap, protective
goggles and protective shoes, during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• When disassembling the case and other light al-
loy parts, use a plastic hammer to force it apart. Do
not pry it apart with a screwdriver or other tool.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Use SUBARU genuine gear oil, grease etc. or
equivalent. Do not mix gear oil, grease etc. with
that of another grade or from other manufacturers.

• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Apply gear oil onto sliding or revolution surfaces
before installation.
• Replace deformed or damaged snap rings with
new ones.
• Before installing O-rings or oil seals, apply suffi-
cient amount of gear oil to avoid damage and defor-
mation.
• Be careful not to incorrectly install or fail to install
O-rings, snap rings and other such parts.
• Before securing a part on a vice, place cushion-
ing material such as wood blocks, aluminum plate
or cloth between the part and the vice.
• Avoid damaging the mating surface of the case.
• Before applying sealant, completely remove the
old seal.

D: PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

399411700

ACCENT BALL
INSTALLER

Used for installing reverse shifter rail arm.

899524100

PULLER SET

Used for removing and installing roller bearing
(Differential).
(1) Puller
(2) Cap

ST-399411700

ST-899524100

5MT-18

MANUAL TRANSMISSION AND DIFFERENTIAL

General Description

399780104

WEIGHT

Used for measuring preload on roller bearing.

498077000

REMOVER

Used for removing roller bearing of drive pinion
shaft.

498077300

CENTER DIFFER-
ENTIAL BEARING
REMOVER

Used for removing the center differential cover
ball bearing.

498147001

DEPTH GAUGE

Used for adjusting main shaft axial end play.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

ST-399780104

ST-498077000

ST-498077300

ST-498147001