Chevrolet New Sail (2010). Manual — part 16

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2. Input Shaft
3. Needle Bearing
4. 3rd Driving Gear
5. Synchronizer Toothed Ring
6. Synchronizer Slide Block

8. Retainer Ring

（If Equipped）

9. 4th Driving Gear
10. Washer
11. 5th Gear Bush

3.4.7 Output Shaft

1. 4th Driven Gear
2. 3rd-4th Gear Spacing Ring
3. 3rd Driven Gear
4. 2nd Driven Gear
5. 1st-2nd Driven Gear Needle Bearing
6. 1st-2nd Gear Synchronizer Inner Cone Ring
7. 1st-2nd Gear Synchronizer Adapter Ring

8. 1st-2nd Gear Synchronizer Outer Cone Ring

9. Retainer Ring

（If Equipped）

10. 1st-2nd Gear Synchronizer Slide Block
11. 1st-2nd Gear Synchronizer Assembly
12. 1st Driven Gear
13. Output Shaft
14. Output Shaft Front Bearing

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Chevrolet 2010 New Sail New Technical Training

- Learner's Manual

3.4.8 Differential

1. Differential Housing Bolt
2. Differential Bearing
3. Differential Washer
4. Differential Housing
5. Odometer Driving Gear

6. Circlip
7. Planet Gear
8. Planet Gear Shaft
9. Half Axle Gear
10. Main Reduction Driven Wheel

3.5 Oil Level Inspection

Inspect the transaxle housing and its sealing area

for any leakage, dismount the oil level plug screw, and
inspect the oil level and the oil situation.

1. Run the engine until it reaches its normal working

temperature

（ coolant temperature: 80-90°C

（176-194°F））.

2. Stop the engine and lift the vehicle.
3. Dismount the engine oil level plug screw and

inspect the oil level.

4. Oil should be able to spill a little from the engine

oil level plug screw hole.

5. If the oil level is too low, then recommended oil

should be filled in from the engine oil level plug
screw hole until oil starts to spill.

6. If oil is contaminated or discolored, then it should

64

be replaced with recommended oil.

7. Mount new engine oil level plug screw.

a.

Engine oil discharging plug screw

b.

Engine oil level plug screw.

Fastening: fasten the engine oil level plug screw to

25

～35 N.m （18～26 foot pound）.

3.6 Vehicle Speed Sensor

„ Position

„ Assembly

a. Vehicle Speed Sensor.
b. Speedometer Driven Gear.

65

Chevrolet 2010 New Sail New Technical Training

- Learner's Manual

4 Electrical System

4.1 Windows Adjustment

Front side windows

Process of adjustment:
1. Unscrew the side window screw.
2. Start the vehicle.

Rear side windows

3. Close the side windows completely.
4. Fasten the side window screw.
5. Shut down the vehicle.

4.2 Adjustment of Outer Front Door Handle Lever

1. Place the outer front

door handle lever

（2）

in the middle of the

buckle clamp

（1）, and

clear up any clearance
on the outer door
handle.

2. Move the outer front

door handle lever
thread in the buckle
clamp to adjust the
handle stroke.

3. Close the buckle clamp

and firmly fix the
threaded portion of the
outer front door handle
lever into the buckle
clamp.

4. Inspect the operation of