Peugeot Boxer (2016 year). Manual — part 10
143
Discharged battery
QUICK HELP
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Access to the battery
unscrew the 6 access cover retaining
screws.
Lift off or remove completely the access
cover.
Press lever 1 downwards to spread the
clamp.
Remove the terminal 2 from the negative (-)
post.
the batteries contain harmful
substances such as sulphuric acid and
lead. they must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
take used batteries to a special collection
point.
the charging operation must be carried
out in a ventilated area away from
naked flames or any possible sources of
sparks to eliminate the risk of explosion
and fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
Proceed with a slow charge charge at low
current for a maximum pf about 24 hours to
avoid damaging the battery.
Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
PeugeOt dealer or a qualified workshop.
144
Discharged battery
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the presence of this label, in particular
with the Stop & Start system, indicates
the use of a 12 V lead-acid battery with
special technology and specification; the
involvement of a PeugeOt dealer or
a qualified workshop is essential when
replacing or disconnecting the battery.
After refitting the battery by a
PeugeOt dealer or a qualified
workshop, the Stop & Start system will
only be active after a continuous period of
immobilisation of the vehicle, a period which
depends on the climatic conditions and the
state of charge of the battery (up to about
8 hours).
It is advisable to disconnect the
negative (-) terminal of the battery
if the vehicle is not to be used for a
period of more than one month.
the description of the battery charging
procedure is given as an indication only.
If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:
-
the display parameters (date, time,
language, distance unit and temperature
unit),
-
the radio stations,
-
the central locking.
Some settings are cleared and must be
reprogrammed, consult a PeugeOt.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.
Failed fuse
145
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the three fuseboxes are located in the
dashboard on the left-hand side, in the
right-hand side pillar and in the engine
compartment.
the descriptions provided cover only the
fuses that can be replaced by the user. For
any other replacement, go to a PeugeOt
dealer or a qualified workshop.
removing and fitting a fuse
Before changing a fuse, the cause of the
fault must be found and rectified. the fuse
numbers are indicated on the fusebox.
Always replace a faulty fuse with a fuse
of the same rating.
cHAnGInG A FuSE
PeugeOt does not accept any
responsibility for expenses incurred
by repairs to your vehicle or for any
malfunctions resulting from the installation
of additional accessories which are not
supplied or recommended by PeugeOt and
which are not installed in accordance with its
instructions, in particular when the combined
consumption of all of the additional
equipment connected exceeds
10 milliamperes.
Good
Failed
Information for technicians: for
complete information on the fuses and
relays, refer to the wiring diagrams in the
workshop procedures via the PeugeOt
dealer network.
dashboard, left-hand side,
fuses
Remove the bolts and tilt the box to access
the fuses.
Failed fuse
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Fuses
A (amps)
Allocation
12
7.5
Right-hand dipped headlamp
13
7.5
Left-hand dipped headlamp
31
5
engine compartment control unit relay - Dashboard control unit relay (ignition switch +)
32
7.5
Cabin lighting (battery +)
33
7.5
Battery check sensor on Stop & Start version (battery +)
34
7.5
Minibus interior lighting - Hazard warning lamps
36
10
Audio system - Air conditioning controls - Alarm - tachograph - Battery cut-off control unit -
Additional heating programmer (battery +)
37
7.5
Brake lamp switch - third brake lamp - Instrument panel (ignition +)
38
20
Central door locking (battery +)
42
5
ABS control unit and sensor - ASR sensor - DSC sensor - Brake lamp switch
43
20
Windscreen wiper motor (ignition switch +)
47
20
Driver's electric window motor
48
20
Passenger's electric window motor
49
5
Parking sensors control unit - Audio system - Steering mounted controls - Centre and side switch panels -
Auxiliary switch panel - Battery cut-off control unit (ignition switch +)
50
7.5
Airbags and pre-tensioners control unit
51
5
tachograph - Power steering control unit - Air conditioning - Reversing lamps - Water in Diesel sensor -
Air flow sensor (ignition switch +)
53
7.5
Instrument panel (battery +)
89
-
Not used
90
7.5
Left-hand main beam
91
7.5
Right-hand main beam
92
7.5
Left-hand front foglamp
93
7.5
Right-hand front foglamp
Failed fuse
147
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door pillar, right-hand side,
fuses
unclip the cover
When you have finished, close the cover
carefully.
Fuses
A (amps)
Allocation
54
-
Not used
55
15
Heated seats
56
15
Rear passenger 12 V socket
57
10
under seat additional heating
58
15
Heated rear screen, left-hand
59
15
Heated rear screen, right-hand
60
-
Not used
61
-
Not used
62
-
Not used
63
10
Rear passenger additional control
64
-
Not used
65
30
Rear passenger additional heating fan
Failed fuse
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Fuses in the engine
compartment
Remove the nuts and tilt the box to access
the fuses.
refit the cover carefully after checking or
replacing fuses.
Fuses
A (amps)
Allocation
1
40
ABS pump supply
2
50
Diesel pre-heat unit
3
30
Ignition switch - Starter motor
4
40
Fuel heater
5
20/50
Cabin ventilation with additional programmable heating
(battery +)
6
40/60
Cabin fan maximum speed (battery +)
7
40/50/60
Cabin fan minimum speed (battery +)
8
40
Cabin fan assembly (ignition switch +)
9
15
Rear 12 V socket (battery +)
10
15
Horn
11
-
Not used
14
15
Front 12 V socket (battery +)
15
15
Cigarette lighter (battery +)
16
-
Not used
17
-
Not used
18
7.5
engine management control unit (battery +)
19
7.5
Air conditioning compressor
20
30
Screenwash/headlamp wash pump
21
15
Fuel pump supply
22
-
Not used
23
30
ABS electrovalves
24
7.5
Auxiliary switch panel - Door mirror controls and folding
(ignition switch +)
30
15
Door mirror heating
Failed bulb or lamp
149
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When using a high pressure washer
on stubborn dirt, do not persist on
the headlamps, the lamps and their edges
to avoid damaging their lacquer finish and
seals.
cHAnGInG A BuLB
types of bulb
Various types of bulb are used on your
vehicle.
to remove them:
type A Entirely glass bulb: pull gently
as it is fitted by pressure.
type B Bayonet bulb: press on the bulb
then turn it anticlockwise.
type c cylindrical bulb: move aside the
contacts.
For removing and refitting the screws,
use the screwdriver stowed in the tool
box under the front passenger's seat.
Carry out the operations in reverse order to
refit each bulb.
type d - E
Halogen bulb: release the
retaining spring from its
housing.
Always replace a failed bulb with
a new bulb of the same type and
specification.
Failed bulb or lamp
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1 - Main beam headlamps
type d, H7 - 55 W
-
Remove the cover by pulling on the
rubber tongue.
-
Disconnect the electrical connector.
-
Release the retaining spring by pressing
on the central clip.
-
Change the bulb taking care to align the
metal part with the groove on the lamp.
2 - dipped beam headlamps
type d, H7 - 55 W
-
Remove the cover by pulling on the
rubber tongue.
-
Disconnect the electrical connector.
-
Release the retaining spring by pressing
on the central clip.
-
Change the bulb taking care to align the
metal part with the grooves on the lamp.
Front lamps
3 - direction indicators
type A, WY 21 W - 21 W
-
Remove the cover by pulling on the
rubber tongue.
-
turn the bulb holder a quarter turn
anticlockwise.
-
Change the bulb.
Open and secure the bonnet with the stay.
to access the bulbs, reach behind the
headlamp unit.
If necessary you can remove the headlamp:
-
Depending on the country of sale,
remove the very low temperature
protection padding by sliding it towards
the outside of the vehicle.
-
Disconnect the electrical connector by
removing its locking ring.
-
Remove the two headlamp fixing
screws.
-
Move the headlamp towards the centre
of the vehicle to extract it from its
sliders.
On the left hand side, take care not to
dislodge the bonnet stay.
Failed bulb or lamp
151
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Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use a
lint-free cloth.
When each operation has been completed,
check the operation of the lamps.
5 - Front foglamps
type E, H11 - 55 W
-
turn the steering so that the wheel
on the side in question is turned fully
inwards.
-
Remove the screw located in the wheel
arch.
-
Remove the protective cover.
LEd daytime running lamps
these light-emitting diode (LeD) lamps
serve as both daytime running lamps and
sidelamps.
If your vehicle is fitted with LeD daytime
running lamps, contact a PeugeOt dealer.
4 - Sidelamps / daytime running lamps
type A, W21/5W - 21W and 5W
-
Remove the cover by pulling on the
rubber tongue.
-
turn the bulb holder a quarter of a turn
anti-clockwise.
-
Change the bulb.
-
Remove the fixing clip and disconnect
the electrical connector.
-
turn and disengage the bulb holder.
-
Change the bulb taking care to align the
metal part with the grooves on the lamp.
Failed bulb or lamp
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courtesy lamps
type c, 12 V 10 W - 10 W
-
Press at the points indicated by the
arrows, then remove the courtesy lamp.
-
Open the protective flap.
-
Change the bulb moving aside the two
contacts.
-
ensure that the new bulbs are secured
correctly between the two contacts.
-
Close the protective flap.
-
Fix the courtesy lamp in its housing and
ensure that it is secured correctly.
Side marker lamps
type A, W5W - 5W
-
If your vehicle is fitted with these lamps
(L4 body), remove the two fixing screws.
-
Pull the bulb holder to release it from the
lugs.
-
Pull the bulb out and change it.
direction indicator side
repeaters
type A, W 16 W F - 16 W
-
Move the mirror glass to access the
screws.
-
Remove the two fixing screws.
-
Pull the bulb holder to release it from the
lugs.
-
Pull the bulb out and change it.
Front / rear
Failed bulb or lamp
153
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rear lamps
Carry out these operations in reverse order
to fit the new bulb.
1. Brake lamps
type B, P21W - 21W
2. Brake/sidelamps
type B, P 21/5W - 21W and 5W
3. direction indicators
type B, PY 21W - 21W
4. reversing lamps
type A, W16W - 16W
5. Foglamp
type A, W16W - 16W
-
Identify the failed bulb then open the
rear doors.
-
Remove the corresponding access cover
by removing the seven fixing screws
(van)
or
Remove the corresponding access cover
by pulling on its grip to unclip it (combi).
-
Disconnect the electrical connector by
pressing on its central tongue.
-
Remove the two fixing nuts of the lens.
-
Pull the lens from the outside.
-
Remove the six bulb holder fixing
screws.
-
Spread the three retaining tongues and
remove the bulb holder from its housing.
-
Change the bulb.
For more information on the bulbs,
refer to the table "types of bulb or
lamp".
Failed bulb or lamp
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third brake lamp
type A, W5W - 5W (x 4)
-
Remove the two lamp fixing screws.
-
Remove the lamp by pulling it towards
you.
number plate lamps
type c, C5W - 5W
-
Press the point, indicated by the arrow,
then remove the plastic lens.
-
Remove the failed bulb by moving aside
the two contacts.
-
With the new bulb in place, ensure that
it is secured correctly between the two
contacts.
-
Replace the plastic lens and press on it
to lock it in place.
-
Remove the bulb holder by squeezing
the two tabs.
-
Remove the failed bulb by pulling it out.
-
Change the bulb.
Worn wiper blade
155
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cHAnGInG A WIPEr BLAdE
the steps, located in the front bumper,
enable you to reach the blades and the
screenwash jets.
changing a front wiper blade
Raise the wiper arm.
unclip the blade by pressing the button and
remove it by pulling it outwards.
Fit the new blade and ensure that it is
secured correctly.
Return the wiper arm to the normal position.
Check that the screenwash or
headlamp wash jets are not blocked.
Puncture
156
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Parking the vehicle
Where possible, park the vehicle on level,
stable and non-slippery ground.
Apply the parking brake, switch off the
ignition and engage first gear.
Wear a high visibility vest and position the
warning triangle on the road.
You must ensure that the occupants get out
of the vehicle and wait in a safe location.
tools
these are stowed in a box located under the
front passenger seat.
-
turn the button a quarter of a turn then
pull the box.
-
After use, press the button then turn it a
quarter of a turn to secure the box.
A. Long socket.
B. Bar.
c. Jack.
d. Wheelbrace.
E. Screwdriver (handle and bits).
F. Removable towing eye.
cHAnGInG A WHEEL
Pneumatic suspension
If you vehicle is fitted with this system,
you must first activate vehicle lifting mode.
Press the two controls simultaneously for
at least 5 seconds; their indicator lamps
come on.
this mode is deactivated automatically after
changing a wheel, once the speed of the
vehicle has exceeded 3 mph (5 km/h).
the jack and the tool kit are specific to
your vehicle. Do not use them for other
purposes.
Never go underneath a vehicle supported
only by a jack (use an axle stand).
Puncture
157
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● For versions with alloy wheels, remove
the three fixing screws I from the
strap j.
● Remove the assembly from inside the
alloy wheel.
Spare wheel
the spare wheel retaining bolt is located
below the bumper on the right.
-
Install the long socket A, the
wheelbrace d and the bar B on the
retaining bolt.
-
turn the assembly anti-clockwise to
lower the wheel.
-
turn to the full extent, indicated by an
increase in the force required.
-
Having fully unwound the cable, take out
the spare wheel under the vehicle.
● For versions with steel wheels, unscrew
the grip G.
● Remove the carrier H from the outer part
of the steel wheel.
-
Release the spare wheel and place it
near the wheel to be changed.
-
If possible, place a chock against the
wheel diagonally opposed to the wheel
to be changed.
Puncture
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-
extend the jack using the wheelbrace d
and trhe bar B until the wheel is a few
centimetres off the ground.
-
unscrew the bolts fully and remove the
wheel to be repaired.
-
Position the jack c at one of the four
locations provided on the underbody
near the wheels.
If your vehicle has a folding foot board, the
jack must be positioned at 45°.
removing the wheel to be repaired
-
Remove the trim (depending on version)
using the screwdriver E as a lever.
-
Release the bolts using the
wheelbrace d and the bar B.
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